Formerly: Now: ® CFM Corporation Assembly and Owners manual Model A052041 2004 Series Portable Gas Grill ASSEMBLER / INSTALLER: Leave these instructions with the consumer . CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference. FOR YOUR SAFETY If you smell gas: 1 Shut off gas to the appliance. 2 Extinguish any open flame. 3 Open lid. 4 If odor continues, immediately call your gas supplier or fire department.
Table of Contents Page Number Chapter One - INSTALLATION 4 Necessary Information Choosing a Safe Location Portable L.P. Gas Grills Important Features of the Series 4000 LP Gas Grill L.P. Gas Dealer Instructions 4 4 5-7 8 9 Chapter Two - ASSEMBLY INSTRUCTIONS 10 Identifying Parts Attach Pillar to Grill Bottom Assemble Base to Pillar Install X-Brace Install the Side Tables Assemble Grill Lid Installing the Internal Parts Installing an L.P. Gas Cylinder Connecting an L.P.
Model A052041 Series Installation Chapter 1 • Operating this or any gas-fired appliance in an enclosed area can produce a build-up of carbon-monoxide, which could result in injury or death. Necessary Information to Safely Use a Gas Grill. 2. Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1, NFPA 54 (USA), or CAN/CGA-B 149.2, Propane Installation Code (Canada) and CAN/CGA-B 149.1 Natural Gas Installation Code.
• Do not place combustible material, such as cloth or plastic, on grill surface during use. • Do not lean on side tables or place more than 15 pounds of weight on a side table. 9. Make sure that the heat shield and drip pan are in place under the grill bottom. • Heat and hot drippings from cooking food could damage the fuel supply system. Portable L. P. Gas Barbecue Grills WARNING: Do not use natural gas in an appliance designed for L.P. gas. Use only liquid propane (L.P.
2. The system has a thermal element that will shut off the flow of gas between 240° F and 300° F. The L.P. FUEL SUPPLY SYSTEM An L.P. gas grill requires a fuel delivery system made up of an L.P gas supply cylinder, a fuel regulator with hose and a gas-control valve. 3. The system has a flow-limiting device which when activated, will limit the flow of gas to 10 cubic feet per hour. 4. The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column (.4 lb.
L.P. GAS CYLINDER SPECIFICATIONS Allow only a qualified L.P. gas dealer to fill or repair an L.P. gas-supply cylinder. Any L.P. gas-supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high. The maximum fuel capacity must be 20 pounds of propane. Full-cylinder weight should be approximately 38 pounds (43.7 lbs. nominal water capacity). Inform the gas dealer if it is a new or used cylinder to be filled. Caution the gas dealer not to overfill the fuel cylinder.
Important Features of Series A052041 Gas Grills HEAT SHIELD, GASKETS AND COLLAR WARNING! Do not remove the heat shield, gaskets, collar assembly from the grill bottom. Operating this grill without the heat shield, gaskets, collar assembly attached to the grill bottom would result in a hazardous situation which could cause serious damage to property and possible physical injury. Rear view of Series A052041 grill with the heat shield, gaskets, collar assembly.
Take These Instructions to the L.P. Gas Dealer. When using a cylinder exchange, be sure the exchanged cylinder is a Type 1 cylinder; a 510 POL cylinder will not fit a Type 1 regulator. The L.P. gas cylinder has a Type 1 cylinder valve with a back-check module in its outlet that will not permit gas to flow until an evacuation device is installed. To purge the L.P. gas cylinder, the back-check module must be opened with an evacuation device. FILLING AND PURGING TYPE 1 L.P.
Model A052041 Series Assembly Instructions Chapter 2 Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use it. 3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost. 4. Have a friend help. An assistant can make the assembly easier by holding the parts in place while you fasten the nuts and bolts. 5. To be ready to barbecue immediately, obtain a filled L.P.
Assembly Instructions • Identify the Grill Parts handle (1) Locate these parts: handle standoff (2) warming rack (1) grill lid (1) cooking grid (1) ceramic briquettes ( 1 package ) grill bottom assembly (1) rock grate (1) (burner assembly, heat shield, collar gasket and collar installed) left side table (1) grease pan (1) pillar (1) right side table (1) (knobs, ignitor, valve, hose w/ regulator installed) base (1) X-brace wire (1) master hardware bag (1) consisting of: (1) "A" bag (1) "B" bag (
Assembly Instructions • Attach the Pillar to Grill Bottom. tools needed: 3 ⁄8" open-end wrench flat-blade screwdriver Use hardware bag “B”: 1/4-20 x 3/4” (4) Locate these parts: top back hinge strut grill bottom (1) shown rightside up collar assembly HINT: For the first portion of the assembly you will be assembling the grill bottom, pillar and base upside-down. 1. Position the grill bottom casting upside down so that the heat collar assembly is upward. 2.
pillar bottom fuel supply hose w/ regulator gas control valve ends burner venturi tubes collar grill bottom back back hinge strut 13
Assembly Instructions • Assemble Base to Pillar tools needed: 3 ⁄8" open-end wrench 7 ⁄16" open-end wrench Use hardware bag “A”: 1/4-20 x 3/4” (6) Locate this part: 1/4-20 (6) top back front locking casters base (1) shown rightside up 1. Lock the pre-assembled casters on base by pushing down on the latch. 2. Set the base upside-down on onto the pillar bottom as shown on the adjacent page, aligning holes in base with holes in pillar. 3. Insert six bolts through the holes in the pillar and base.
base back top pillar black lead wires heat shield bottom casting back ignitor unit 15
Assembly Instructions • Install X-Brace. No tools needed. Locate this part: top bent ends 1 Now with the help of an assistant carefully turn the grill assembly right-side-up. 2. IMPORTANT: Inspect beneath the grill bottom to check that the control-valve ends are still inside the burner venturi tubes. X-brace (1) The valve ends must always be inside the burner tubes for the grill to safely operate. grill bottom as shown from below back.
ATTENTION PRODUCT ASSEMBLER: Install the X-brace retainer wire across the back of the pillar for warranty validation. UPPER DETAIL back 3. Position the wire ends “A” and “B” firmly into the pillar corners behind the bolt heads and against the base. (See Lower Detail.) 4. Complete the installation by snapping bent ends “C” and “D” into the two holes in the pillar. (See Upper Detail.) 5. When complete, the X-brace should be positioned as shown in the lower right picture.
Assembly Instructions • Install the Side Tables. tools needed: 3/8" open-end wrench 7/16" open-end wrench Use hardware bag “C”: 1/4-20 hex nut (8) Locate these parts: left side table assembly ( 1 ) right side table assembly ( 1 ) 1. Insert four 3/4" bolts through holes in the support brackets of the right side table assembly. 2. Attach the right side table to the four holes located in the right side of the grill bottom using the locking hex nuts provided.
3. Insert four 3/4" bolts through holes in the support brackets of the left side table assembly. HINT: Preformed hooks included on the right side table assembly may be used to keep cooking utensils (not included) at hand. 4. Attach the left side table to the four holes located in the left side of the grill bottom using the locking hex nuts provided. CAUTION: Do not apply more than 15 pounds to either side table that could unbalance and tip the grill.
Assembly Instructions • Assemble the Grill Lid tools needed: 7/16" open-end wrench flat-blade screwdriver use hardware bag “D”: hairpin ( 2 ) hinge pin 1/4 x 1 1/8” (2) standoff gasket (2) 1/4-20 hex nut ( 2 ) Locate these parts: handle (1) handle standoff (2) grill lid (1) 1. Position the back of the lid so that the rear holes are in line with the hinge struts on the back of the grill bottom. 2. Gently set the grill lid onto the grill bottom.
3. Hold the lid to align the hinge holes. 4. Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut. 4. 3. 5. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin to secure it. HINT: There is an air space between the back of the lid and the grill bottom where you can install the pins. 6. Repeat for the opposite side. 7. Raise the lid to attach the front handle. 8. Attach a handle standoff to the front of the grill lid, as shown. 9.
Assembly Instructions • Installing the Internal Grill Parts. No tools are needed. Locate these parts: rock grate (1) ceramic briquettes ( 1 box ) 1. Place the single rock grate into the grill bottom. cooking grid (1) warming rack (1) 2. Open the package containing the ceramic briquettes and place them on the rockgrate.
3. It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add more. Some space between the briquettes is necessary. 4. Set the porcelain coated cooking grid on the front and back ledges formed inside the grill bottom for a level cooking surface. 5. Set the warming rack onto the back of the cooking grid. The grill assembly is now complete.
Model 4000 Series Replacement Parts You may also write to: Replacement parts are available direct from our warehouse. Some components are not available preassembled and may be ordered separately. For convenience, the following parts list is provided along with a representation of the items listed. Charges for replacement parts and shipping may apply. the Great Outdoors Grill Company® 7980 East American Drive Joplin, Missouri U.S.A.
Breakdown of Preassembled Components Bottom/Burner Assembly quantity description 1 Bottom/Burner Assembly consisting of: 1 Cast Iron Burner 1 Venturi Tube w/gasket 8 #8-32 x 7/16" Screw 1 Bottom Grill Casting 1 Collar 1 Heat Shield 1 Forward Gasket 2 Side Gasket 4 1/4 x 20 x 1 1/4” bolt 8 Speed Nuts part number AZ001505 AZ000507 AM000603 BTM350-BLK COLLAR C/P BLK AI000204 AM000911 AM000910 AM000107 AM000906 Pillar Assembly 1 Pillar Assembly consisting of: 1 Pillar SF 2 10 x 24 x 1/2" Bolt 1 Valve/Regulat
