TM Assembly and Owner’s Manual Portable Gas Grill VC0620P ( VC0680P ( VC0680N ( ) 8000 Series) 8000 Series) 6000 Series ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference. FOR YOUR SAFETY If you smell gas: 1 Shut off gas to the appliance. 2 Extinguish any open flame. 3 Open lid. 4 If odor continues, immediately call your gas supplier or fire department.
Statement of Commitment Congratulations and thank you for your purchase of your new Vermont Castings grill. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the finest on the market. We are committed to producing quality products that your family will enjoy for years to come.
Table of Contents Page Number Chapter 1 - INSTALLATION 4 Necessary Information . . . . . . . . . . . . . . . . . . . . . . . . . . . Choosing a Safe Location . . . . . . . . . . . . . . . . . . . . . . . . . Portable L.P. Gas Grills . . . . . . . . . . . . . . . . . . . . . . . . . . . L.P. Gas Dealer Instructions . . . . . . . . . . . . . . . . . . . . . . . Chapter 2 - ASSEMBLY INSTRUCTIONS 4 4 5-7 8 9 Step 1 ( Identifying Parts ) . . . . . . . . . . . . . . . . . . . . . . . . .
Portable Gas Grill ( VC0620P VC0680P VC0680N )( ) 6000, 8000 Series Installation Chapter 1 Necessary Information to Safely Use a Gas Grill · Operating this or any gas-fired appliance in an enclosed area can produce a build-up of carbon-monoxide, which could result in injury or death. 2. Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1, NFPA 45 (USA), or CAN/CGA-B 149.2, Propane Installation Code (Canada) and CAN/CGA-B 149.
9. Make sure that the drip pan is in place under the grill bottom. · Hot drippings from cooking food could damage the fuel supply system. IMPORTANT: NEVER leave a grill unattended when in use. Portable L.P. Gas Barbecue Grills WARNING: Do not use natural gas in an appliance designed for L.P. gas. Use only liquid propane (L.P.) gas in an appliance designed for L.P. gas. L.P. Gas Liquid Propane (abbreviated L.P.) gas is stored under high pressure inside a cylinder and will vaporize when released.
4. The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column (.4 lb. per sq. Inch). Dual Burner Fuel-Control Valve Type 1 Fuel Regulator WARNING: Any attempt to adjust the regulator is dangerous and could create a situation causing personal injury or property damage. Consult your L.P. gas dealer if you think the regulator is not working properly. Valve Orifice L.P. GAS SUPPLY CYLINDER Fuel Supply Hose L.P.
percent full. c.) If the information in (a.) and (b.) Is not followed exactly, a fire causing serious injury or death may occur. terminating in a Type 1 L.P. gas-cylindervalve outlet. A Type 1 compatible cylinder with a Type 1 cylinder valve has a positive seating connection that does not permit gas flow until a positive seal has been obtained. The cylinder must be arranged for vapor withdrawal. It must also include a collar to protect the cylinder valve.
Take These Instructions to the L.P. Gas Dealer The L.P. gas cylinder has a Type 1 cylinder valve with a back-check module in its outlet that will not permit gas to flow until an evacuation device is installed. To purge the L.P. gas cylinder, the back-check module must be opened with an evacuation device. When using a cylinder exchange, be sure the exchanged cylinder is a Type 1 cylinder; a 510 POL cylinder will not fit a Type 1 regulator. FILLING AND PURGING TYPE 1 L.P.
Portable Gas Grill ( VC0620P VC0680P VC0680N )( ) 6000, 8000 Series Assembly Instructions Chapter 2 Tools needed to assemble grill: Getting Started · flat-head screwdriver · phillips-head screwdriver 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use it. 3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost. 4. Have a friend help.
Assembly Step 1 - Identifying the Grill Parts Locate these parts: handle standoff (2) Heat Indicator (1) handle (1) grill lid (1) warming rack (1) grill bottom assembly (1) cast iron cooking grids 6100 series (1) 8100 series (2) (burner assembly Installed) grease pan (1) rock grate (1) heat shield (1) side table (2) pillar (1) (knobs, ignitor, valve, hose with regulator installed) base (1) (2 locking casters and 2 non-locking casters Installed) cylinder retainer wire (1) Not Pictured: ceramic b
Assembly Step 2 - Attach the Base to the Pillar locking caster Tools Needed: 3/8” wrench 7/16” wrench back side of base, upside down USE HARDWARE BAG A : 1/4-20 hex nut (4) 1/4-20 x 3/4” bolt (4) LOCATE THESE PARTS: back side of pillar, upside down pillar assembly (1) 1. Lock the pre-assembled casters on base by pushing down on the latch. 2. Set the pillar upside down. 3. Set the base upside down onto the pillar bottom as shown, aligning the holes in the base with holes in the pillar.
Assembly Step 3 - Attach Grill Bottom to Pillar back side of grill Tools Needed: 3/8” wrench 7/16” wrench USE HARDWARE BAG B : 1/4-20 nut (4) 1/4-20 x 1” bolt (4) LOCATE THESE PARTS: grill bottom assembly (1) 1. Working from the back (open) side of the pillar, set the heat shield on top of the pillar. heat shield (1) 2. Set the grill bottom on top of the heat shield. Line up the burner tubes with the control valve orifices inside the pillar.
Assembly Step 3 - Continued IMPORTANT: Make sure the control valve ends are properly seated inside the burner tubes as shown. (The control valve ends are attached to the pillar; the burner tubes are attached and extend through the grill bottom.) Improper installation and connection of the burner tubes to the control valves is dangerous and may lead to damaging fire and personal injury. This illustration shows a proper connection. Venturi Valve 4.
Assembly Step 4 - Attach the Side Tables USE HARDWARE BAG C : Tools Needed: 3/8” wrench 1/4-20 x 3/4” bolt (8) 1/4-20 hex nut (8) LOCATE THESE PARTS: 7/16” wrench side table (2) 1. Insert the 3/4” bolts through the holes in the support brackets of the side table. 2. Attach the side table to the four holes located in the side of the grill bottom using the locking hex nuts provided. 3. Attach the opposite side table the same way.
Assembly Step 5 - Assemble the Grill Lid USE HARDWARE BAG D : Tools Needed: 1/4” x 1-1/8” hinge pin (2) flat-head screwdriver 7/16” wrench hairpin (2) LOCATE THESE PARTS: handle (1) handle standoff (2) Heat Indicator (1) grill lid (1) Push Nuts for Heat Indicator (2) 1. Place the heat indicator onto the front of the grill lid, lining up the 3 prongs with the 3 mounting holes. 2. From the inside of the lid, secure the heat indicator with the 2 push nuts. 3.
Assembly Step 5 - continued 5. Hold the lid to align the hinge holes. 6. Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut. 4 7. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin to secure it. 5 HINT: There is an air space between the back of the lid and the grill bottom where you can install the pins. 8. Repeat for the opposite side. standoff standoff gasket grill lid 9. Raise the lid to attach the front handle. 10.
Assembly Step 6 - Installing the Internal Grill Parts No Tools are Needed. LOCATE THESE PARTS: rock grate (1) ceramic briquettes (1 package) 1. Place the single rock grate into the grill bottom. cast iron cooking grids 6000 series (1) 8000 series (2) warming rack (1) 2. Open the package containing the ceramic briquettes and place them on the rock grate.
Assembly Step 6 - continued 3. It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add more. Some space between the briquettes is necessary. 4. Set the porcelain coated cooking grids, side by side, on the front and back ledges formed inside the grill bottom for a level cooking surface.
Installing an L.P. Gas Cylinder Obtain a filled L.P. gas cylinder. Read and follow all directions on the cylinder and fuel hose safety tags. Items Needed: L.P. Gas Cylinder (1 FILLED) WARNING: Connect the L.P. cylinder to the grill outdoors only. NOTE: Some L.P. grill models DO NOT include an L.P. gas cylinder 1. Working from behind the grill, set the cylinder into the large round opening in the grill base. 2. Position the cylinder-retainer wire around the cylinder collar as shown.
Connecting the L.P. Gas Cylinder 7. Make sure the hose has no kinks or sharp bends and clears any areas that will become hot during use. Never put strain on the hose where it joins a fitting. The rubber fuel supply hose must not touch the bottom grill casting during use. 8. Before lighting grill, check all connections for leaks using a mild soapy-water solution. Connecting the Regulator to Cylinder 9.
Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) DANGER: EXPLOSIVE AND FLAMMABLE! If the appliance is for connection to natural gas, the gas connections should be made by a qualified installer or a licensed plumber. The gas-supply line must not be installed by the consumer. A quick-connect coupling sleeve with 3/8” female end is provided. Install the connector socket at the pipe end, after the shut-off valve.
Natural Gas Grills - Connecting to Natural Gas (for specially equipped natural gas grills only) 5. Push the plug into the connector until the sleeve snaps forward to lock the fitting in place. Turn on the shut-off valve. The flow of gas to the appliance will be restricted if the plug is not connected properly. OPERATING THE QUICK-CONNECT Follow all directions on tags attached to hose. 1. To connect the fuel-supply hose to the fuel supply, the shut-off valve must be closed. 6.
Portable Gas Grill ( VC0620P VC0680P VC0680N )( ) 6000, 8000 Series Use and Care Directions Chapter 3 Leak Testing the Fuel Supply System Lighting Instructions Replacement Parts 23
Leak Testing DANGER To prevent fire or explosion hazard: · Do not smoke while performing a leak test. · Do not permit any sources of ignition in the area when testing for leaks. · Perform leak tests outdoors only. · Never perform a leak test near a fire or flame. Perform a leak test each time the gas supply cylinder is connected to the regulator. Leak test any time a part of the gas system is replaced. Perform a leak test at least once each year whether the L.P.
Lighting Instructions IGNITER LIGHTING SYSTEM CAUTION: Do not stand with head or arms over the grill. The Igniter System consists of an igniter unit, a gas-collector box, one ceramic electrode, and lead wires. Gas is collected in the metal collector box located at the burner. When the igniter knob is turned, an electric spark is created at the ceramic electrode. The gas is then ignited by the spark. To test: Watch the electrode tip inside the gas collector while activating the igniter.
Lighting Instructions MATCH LIGHTING CAUTION: Do not touch any hot grill parts. The outside of the grill bottom becomes very hot during use. It may be necessary to use protective gloves. IMPORTANT: The match lighting hole is found under the front right corner of the grill bottom. When match lighting the grill, use the gas control knob on your RIGHT-HAND side (closest to the match lighting hole). HOW TO SHUT OFF THE GRILL Repeat steps 1 to 4 of “Igniter Lighting Instructions.” STEP 1.
Using Your Gas Grill TO BREAK IN A NEW GRILL Before using it for the first time; operate the grill with lid closed on a low setting for about 15 minutes. This will help burn away oil and the smell of new paint. After the oil has burned away, check the burner flame. Regular use of your grill will actually help keep it operating more smoothly. It is not unusual for similar units to heat a little differently. BURNER'S FLAME The high flame setting is for quick searing of meat.
Caring for Your Gas Grill COOKING TIPS CARING FOR YOUR GRILL Prior to lighting the grill, coat the cooking grids with cooking oil to prevent food from sticking. Preheat the grill with the lid closed about five to ten minutes before cooking. Cook with lid down when possible. This will keep temperature even, conserve fuel, improve food's flavor, and lessen flare-ups. Regular care of your grill will help keep it operating properly.
Cleaning and Maintenance Inspect and clean the burner regularly. Remove grill components from the grill bottom necessary to get to the burner inside. Use a wire bristle brush to clean the burner surface. A straightened paper clip is useful to remove debris from the small burner ports. If a blockage occurs inside the gas-control valve, located behind the control panel, it may be necessary to clear the valve orifices. Unscrew the orifices from rear of the gas-control valve.
Long detachable power-supply cords or extension cords can also be used with care. The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type, the extension cord should be a grounding-type 3 wire cord. Use outdoor extension cords with a surface marked with suffix letters “W-A” and with a tag stating “Suitable for Use with Outdoor Appliances.
Model 6000 Series Components Model number reference: VC0620P 6000 Series Parts quantity 1 1 1 1 pkg description Grill Lid Rock Grate Cast Iron Cooking Grid Ceramic Briquettes part no.
ModelModel 8000 Series Components number reference: VC0680P and VC0680N 8000 Series Parts quantity 1 1 2 1 pkg description Grill Lid Rock Grate Cast Iron Cooking Grids Ceramic Briquettes part no.
Gas Grill Troubleshooting Guide During the course of using your grill, you may occasionally encounter some cases where you have questions as to how to keep your grill running properly. Following is a list of symptoms followed by the most commonly used solutions. Please, if you have a problem with your grill, and you are attempting to remedy it by yourself using the following procedures, first read all warnings and safety precautions listed throughout the owner's manual.
Gas Grill Troubleshooting Guide - Continued Grill Not Hot Enough or Uneven Heat Corrective action: Cause: 1) Shut everything off - both the tank and control knobs.
Outdoor Cooking Recipes Chapter 4 BEEF FLAVORFUL FLANK STEAK DISAPPEARING SHISH KEBOBS 1 beef flank steak (about 2 pounds) 3 tablespoons ketchup 1 tablespoon vegetable oil 1 tablespoon chopped onion 1 teaspoon brown sugar 1 teaspoon Worcestershire sauce 1 garlic clove, minced 1/8 teaspoon pepper 1/2 cup ketchup 1/2 cup sugar 1/2 cup soy sauce 1 teaspoon garlic powder 1 teaspoon ground ginger 2 pounds boneless beef sirloin steak (1-1/2 inches thick), cut into 1-1/2-inch cubes 1/2 fresh pineapple, trimmed
POULTRY PORK GRILLED CHICKEN BEST PORK RIBS 1 broiler/fryer chicken (3-1/2 to 4 pounds), quartered 1/4 cup vinegar 1/4 cup butter or margarine 1/4 cup water 1/4 teaspoon dried thyme 1/4 teaspoon oregano 1/4 teaspoon rosemary 1/4 teaspoon garlic powder 1/8 teaspoon salt 1/8 teaspoon pepper 3 pounds country-style pork ribs 1/2 teaspoon garlic salt 1/2 teaspoon pepper 1 cup ketchup 1/2 cup packed brown sugar 1/2 cup honey 1/4 cup spicy brown mustard 2 tablespoons Worcestershire sauce 1-1/2 teaspoons liqui
FISH / SEAFOOD SIDE DISHES SHRIMP COMBO PACKETS RICE ON THE SIDE 4 cups peeled potatoes (about 1-1/4 lbs.), sliced 1/8-inch thick 1 cup sliced leeks or mild onions 1 cup chopped plum tomatoes 20 jumbo shrimp (about 1 lb.
VEGETABLES DESSERTS ONION BLOOM CINNAMON APPLES 1 Bermuda onion 1 tablespoon butter 2 teaspoons honey 1/2 teaspoon Worcestershire sauce 4 medium tart apples, cored 4 teaspoons brown sugar 1/4 cup red-hot candies Vanilla ice cream, optional Peel onion; cut 1/2 -inch slice from top of onion and leave root end. Cut onion from top into 8 wedges to within 1/2-inch of root end. Gently pull wedges apart. Brush 12-inch square of heavy-duty aluminum foil with vegetable oil.
Manufacturer’s Limited Warranty The Vermont Castings grill is guaranteed against broken or damaged parts at the time of purchase. Components are guaranteed against defect as follows: All cast-aluminum parts are warranted against burn through, rust, and structural failure excluding paint, neglect, or abuse, for 75 years from the date of purchase. The cast-brass burner (only) has a limited warranty of 25 years from date of purchase.
©2004 Vermont Castings - a CFM company The Vermont Castings logo, R.O.C.TM (Rugged Outdoor CompositeTM) are trademarks of Vermont Castings and not to be used without express permission by the owners and managers of Vermont Castings. Patents Pending USA 1998-2004 Revision A: February, 2004 Part No.