Vermont Castings, Majestic Products: DVR33 INSTALLER/CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance.
Vermont Castings, Majestic Products: DVR33 Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THE APPLIANCE. Thank You and Congratulations on Your Purchase of a Vermont Castings, Majestic Products Fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation and Operating Instructions Important Curing/ Burning Instructions ..
Vermont Castings, Majestic Products: DVR33 Installation and Operating Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSAB149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code. For U.S.A. Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1.
Vermont Castings, Majestic Products: DVR33 Fireplace Dimensions CL S Rough Opening Depth L 4" Dia. (102mm) 7" Dia. (178mm) E G O F Recessed Nailing Flange N ⁵⁄₈" (16mm) Rough Opening Width 33¹⁄₂" ¹⁄₂" (13mm) L Rough Opening Height M 1" (25mm) P B C R Electrical Access B H T Gas Line Access (102mm) 4" - U 2" (52mm) D 1" A (25mm) I J Q 2" (52mm) K Fig. 2 Fireplace specifications and framing dimensions.
Vermont Castings, Majestic Products: DVR33 Clearance to Combustibles Appliance Top Bottom Side Back Venting Concentric sections of DV Vent Non-concentric sections of DV Vent Sides and bottom Top 0” (0 mm) 0” (0 mm) 0” (0 mm) 0” (0 mm) Mantel Leg J Black Surround Face 1” (25 mm) I H G F 1” (25 mm) 2” (50 mm) K L M N Mantels O The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel.
Vermont Castings, Majestic Products: DVR33 Framing and Finishing Final Finishing Check fireplace to make sure it is levelled and properly positioned. 1. Choose the unit location. 2. Place the unit into position and secure it to the floor with 1.5” (38 mm) screws, or nails. The holes to secure the unit to floor are located just behind the access door grille on the left and right side of the unit. Noncombustible materials such as brick or tile may be extended over the edges of the face of the appliance.
Vermont Castings, Majestic Products: DVR33 Gas Line Installation When purging the gas lines, the front glass must be removed. The gas pipeline can be brought in through the side of the fireplace as well as the bottom. Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas connection. It is most convenient to bring the gas line in from the rear right side of the valve as this allows fan installation or removal without disconnecting the gas line.
Vermont Castings, Majestic Products: DVR33 EB-1 Electrical Box The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code Inside Electrical Box Retaining Screw Front o f Unit For USA installations, follow the local codes and the national electrical code ANSI/NFPA No. 70.
Vermont Castings, Majestic Products: DVR33 Electronic Gas Control Valve This appliance may be fitted with a Honeywell Ignition Module. To install the remote On/ Off starter switch on electronic ignition units (Fig. 10): PILOT 1. Thread the wiring through the holes on the side panels of the appliance. Take care not to cut the wire or insulation on metal edges. Route the wire to a conveniently located receptacle box. 2. Attach the wire to the On/ Off switch and install the switch into the receptacle box. 3.
Vermont Castings, Majestic Products: DVR33 General Venting Information–Termination Location INSIDE CORNER DETAIL G V H A D V N N E V B C V L B Fixed Closed Ope F B V Operable rab V le V Fixed Closed G V B B B V J M X I A V VENT TERMINATION X AIR SUPPLY INLET G V K X V A AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations 1 A = Clearance above grade, veranda, porch, 12 in. (30 cm) deck or balcony B = Clearance to window/door that may be opened 6 in.
Vermont Castings, Majestic Products: DVR33 Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner A= Combustible 6"(152mm) Noncombustible 2"(50mm) A V B= Combustible 6"(152mm) Noncombustible 2"(50mm) V D C C E V B Balcony with perpendicular side wall Balcony with no side wall G V V G= Combustible NonCombustible 12"(305mm) C = Maximum depth of 48" (1219mm) for recessed location.
Vermont Castings, Majestic Products: DVR33 Twist Lock Pipes Max. 20" (508 mm) When using Vermont Castings, Majestic Products twist-lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the fireplace and termination, and the sliding joint of any telescopic vent section used in the system.
Vermont Castings, Majestic Products: DVR33 Vent Opening — Combustible Wall Finished Wall (240mm) 9³⁄₈" These ends screwed to appliance These ends should be even Vent Termination 10³⁄₈" (254mm) (framing detail) Vent Opening — Noncombustible Wall 7¹⁄₂" (190mm) CFM116 FP1005 Fig. 16 Vent opening, side wall. Fig. 18 Flat to the wall installation. 12" (304.8 mm) max. #8 Screws (2) #8 Screws (2) Firestop (Side View) CFM135a Fig. 17 Zero clearance sleeve.
Vermont Castings, Majestic Products: DVR33 How To Use the Vent Graph Vertical Sidewall Application The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimensions of the vent system. Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
Vermont Castings, Majestic Products: DVR33 As shown in Fig. 22, the total of dimension A and B is not to be greater than 17’ (5.2 m). Max. 3' (914 mm) Fig. 21 Maximum horizontal run with no rise. • If a 90˚ elbow is used in the horizontal vent run (level height maintained), the maximum horizontal vent length is reduced by 36” (914 mm) (Fig. 22). This does not apply if the 90˚ elbows are used to increase or redirect a vertical rise (Fig. 20).
Vermont Castings, Majestic Products: DVR33 Vertical Sidewall Installation Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (For combustible walls, frame in opening first (Fig. 24). X Combustible Walls: Cut a 9³⁄₈”H x 9³⁄₈” W (240 mm x 240 mm) hole through the exterior wall and frame.
Vermont Castings, Majestic Products: DVR33 High Temperature Sealant If installing a snorkel, a minimum 24” (610 mm) vertical rise is necessary. The maximum horizontal run with the 24” (610 mm) vertical pipe is 36” (915 mm). This measurement is taken from the collar of the fireplace (or transition elbow) to the face of the exterior wall. See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 24” (610 mm). X 1. Establish vent hole through the wall (Fig. 24, page 16). 2.
Vermont Castings, Majestic Products: DVR33 If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. • Up to two 45° elbows may be used within the Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far as the protruding wall face (Fig. 29). • Snorkel • Two sets of 45° elbows offsets may be used within the vertical sections. From 0 to a maximum of 8’ (2.
Vermont Castings, Majestic Products: DVR33 Vertical Through-the-Roof Installation 1. Locate your fireplace. 2. Plumb to center of the (4”) flue collar from ceiling above and mark position. 3. Cut opening equal to 9 3/8” x 9 3/8” (240 mm x 240 mm). 4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1 inch clearance to the vent pipe, i.e., the hole must be at least 9 3/8” x 9 3/81 (240 mm x 240 mm). 5. Place fireplace into position. 6.
Vermont Castings, Majestic Products: DVR33 DVR33 Bracket Restricter Installation NOTES: When installing DVR33 with a vertical through-the-roof configured flue system, the bracket restricter supplied with the appliance (part# 10002910) should be fitted to the appliance at installation. For DVR33 numbers A12H00, A12I00, A14A00 and A14B00 only, the restricter plate for the vertical termination (part# 10003246) must be installed for vertical runs over 20’ (6.1 m). Fitting the Bracket Restricter 1.
Vermont Castings, Majestic Products: DVR33 Twist Lock Venting Components 7DVRVT - Through-the-Wall Rear Vent Termination Starter Kit-Model 7TDVSK - Sidewall Venting Starter Kit-Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDSKV-F order flat roof Starter Kit-Model 7TDVSKS - Snorkel Kit for Below Grade Installation 45˚ elbow kit 7TDVT45 for Vertical Installation Offsets 7TDR45 for Rear Vent Application 90˚ Transition elbow ki
Vermont Castings, Majestic Products: DVR33 Crimped End Venting Components 7DVRVT - Through the wall Rear Vent Termination Starter Kit-Model 7DVSK - Sidewall Venting Starter Kit-Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DSKV-F order flat roof Starter Kit-Model 7TDVSKS-Snorkel Kit for Below Grade Installation 45˚ elbow kit 7DVT45 for Vertical Installation Offsets 7DV45 for Rear Vent Application 90˚ Transition elbow kit 7DVRT
Vermont Castings, Majestic Products: DVR33 Operating Instructions Glass Information Use only glass approved by Vermont Castings, Majestic Products on this fireplace. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Under no circumstances should this appliance be operated without the front glass in place, or with the glass in a damaged condition.
Vermont Castings, Majestic Products: DVR33 Installation of Logs and Lava Rock Material The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children, and dispose of the material in a safe manner. During this procedure, refer to Fig. 40 for log identification. 1. Remove the top louvre assembly. 2. Remove the window frame assembly. See “Window Frame Assembly Removal” on page 23. 3. Fit the rear right log (A34) in place on the rear log support.
Vermont Castings, Majestic Products: DVR33 Flame Characteristics Inspecting the Venting System It is important to periodically perform a visual check of the pilot and burner flames. Compare them to the pictorials illustrated below (Fig. 43 and Fig. 44). If the flame patterns appear abnormal, contact a qualified service provider for service and adjustment.
Vermont Castings, Majestic Products: DVR33 Lighting and Operating Instructions FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly. B. BEFORE LIGHTING smell all around the heater area for gas.
Vermont Castings, Majestic Products: DVR33 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. For your safety, read the following warnings before lighting the appliance: A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B.
Vermont Castings, Majestic Products: DVR33 Troubleshooting – Honeywell Millivolt Valve Window Frame Assembly Should be Removed Before Service Work CHECK Gas Supply ON NO ▼ START • Supply line hooked up • Shutoff valve OPEN YES • Lockout has engaged. Wait 60 seconds and try again. Pilot lights with Piezo igniter NO ▼ ▼ • For spark at electrode while • • depressing Piezo, 1/8" gap to pilot hood needed.
Vermont Castings, Majestic Products: DVR33 Troubleshooting the Gas Control System SIT NOVA 820 MILLIVOLT VALVE Note: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT. SYMPTOM 1. Spark ignitor will not light 2. Pilot will not stay lit after carefully following lighting instructions. 3. Pilot burning, no gas to main burner 4. Frequent pilot outage problem.
Vermont Castings, Majestic Products: DVR33 Troubleshooting the Gas Control System SIT 822 Valve with a Honeywell Electronic Igniter NOTE: Remove glass before servicing. START TURN GAS SUPPLY OFF NO TURN ON/OFF SWITCH TO CALL FOR HEAT CHECK: POWER TO MODULE (24V NORMAL) YES APRK ACROSS IGNITOR SENSOR GAP NO LINE VOLTAGE (120VAC) LOW VOLTAGE TRANSFORMER (19.
Vermont Castings, Majestic Products: DVR33 Fuel Conversion Instructions For RN and RP models only: The conversion of this appliance from one gas to another must be carried out by an authorized service provider. 1. Disconnect power to unit and shut off the gas supply. 2. Remove the glass (see “Window Frame Assembly Removal” section). 3. Carefully remove the logs and lava rock material. 4. Remove the pilot assembly from the bracket. 5. Remove the screws that are holding the burner housing assembly in place.
Vermont Castings, Majestic Products: DVR33 Cleaning the Standing Pilot Control System Regulator Cap Conversion Screw Pressure Regulator Housing Honeywell Gas Valve CO123 Fig. 48 Honeywell gas valve conversion. Maintenance General Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out.
Vermont Castings, Majestic Products: DVR33 8 11 1b 1a 2 12 9 2a 6 1c 1d 17 3a/b 4a/b 8 5a/b 23 6 13 14 11 10 37 16 35 33 7 31 32 34 18 38 26 36 15 21a/b ON P IL I L OH LO HI OFF PILOT ADJ 20a/b O T 22a/b 4920 DVR33 parts Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
Vermont Castings, Majestic Products: DVR33 39 40 41 19 30 42 28 24 27 25 29 4920 DVR33 parts2 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVR33 (Items marked with ‘*’ are not shown in the parts illustration.) Ref. 1. 1a. 1b. 1c. 1d. * * 2. 2a.
Vermont Castings, Majestic Products: DVR33 DVR33 (continued) (Items marked ‘*’ are not shown in the parts illustration.) Ref. Description 3a. Pilot Assembly SIT Top Convertible RN 3b. Pilot Assembly SIT Top Convertible RP 4a. Pilot Assembly SIT Top Convertible EN 4b. Pilot Assembly SIT Top Convertible EP 5a. Pilot Assembly PSE RN 5b. Pilot Assembly PSE RP 6. Pilot SIT Top Convertible 7.
Vermont Castings, Majestic Products: DVR33 DVR33 Ref. 32. * 33. 34. 35. 36. 37. 38. * 39. 40. 41. 42. * 36 (continued) (Items marked ‘*’ are not shown in the parts illustration.
Vermont Castings, Majestic Products: DVR33 Optional Accessories Fan Kits FK-12 Fan Assembly 1. Open lower louvre. 2. Install FK12 fan in back of unit between hearth supports (Fig. 49). 3. Secure fan on Velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or by using a hard-wired EB-1 connector box. 5. Be sure fan motor does not touch nearby metal.
Vermont Castings, Majestic Products: DVR33 Remote Controls Optional remote control units are available to control different functions of the appliance (only for RN/RP models).
Vermont Castings, Majestic Products: DVR33 Louvre Assembly Top Bay Window Frame Ceramic Refractory Ceramic Refractory Bottom Brass Trim Spacers Louvre Assembly Bottom Screws Decorative Frame Trims A selection of decorative frame trim kits are available for mounting around the outside of the appliance to enhance its visual effect on the room. Installation instructions for each decorative frame trim are included with the frame trim kit.
LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
