SERIAL NO./ N° DE SÉRIE VERMONT CASTINGS VANGUARD 2–BURNER BARBECUE TM/MC ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW.VERMONTCASTINGSBBQ.
WELCOME TO VERMONT CASTINGS Founded in 1975, Vermont Castings has always stood for uncompromising commitment to quality craftsmanship and meaningful design. Our wood stoves and hearth products deliver more than heat – they create a warmth that unites. Lit with purpose, our line of Vermont Castings barbecues are designed to deliver your best grilling experience.
PARTS CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
TOOLS REQUIRED PARTS Screwdrivers Wrench 4 People HARDWARE PACK PART NO. DESCRIPTION PHOTO QTY 1 ¼"-20UNC x 13 Screw 37 2 NO.10-24UNC x 13 Screw 36 3 ST4.8 x 10 Tapping Screw 2 4 Wheel Bushing 3 5 Pin, Wheel 1 6 Spacer, Door Handle 2 7 Pin, Main Burner 2 8 NO.10-24UNC x 18 Screw 2 SYMBOLS HEAVIEST END STOP SYMBOLS: THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL AND IMPORTANT PART INFORMATION. MODEL No.
PARTS ITEM NO. QTY. AA 1 AB DESCRIPTION ITEM NO. QTY. DESCRIPTION PART NO.
EXPLODED PARTS AF AA AE BH AC BF AB BE AD START IT BG BC EC EA BD BA CE1 ED CE3 CE2 CI EB FJ CK CF CA CB CH CG FK BB CD FH CC F1 DB DC CJ FN FF DA FB F2 FA FC BI FE FD FO FL FP FM GA GB MODEL No.
BUILD IT STEP 1A 1 x4 Assemble on a FLAT and SOFT surface to avoid damage. BUILD IT FH F2 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 3 x2 BUILD IT STEP 1B F2 CE1 CE1 CE2 - AA + BATTERY NOT INCLUDED. MODEL No.
BUILD IT STEP 2A 1 x4 BUILD IT FP F1 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 2B 1 x4 F2 F1 MODEL No.
BUILD IT STEP 3A Wrench: 19 mm GB STEP 3B GC 4 x3 5 x1 GD CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 4A 2 x4 BUILD IT F2 F1 MODEL No.
BUILD IT STEP 4B BUILD IT FJ FK CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 2 x4 BUILD IT STEP 4C FJ FK MODEL No.
BUILD IT STEP 4D 2 x4 BUILD IT CJ CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 2 x2 BUILD IT STEP 5 CJ FM VIEW FROM INSIDE MODEL No.
BUILD IT STEP 6A STOP FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit (Model 085-2261-4) in this step. See Steps 3 and 4B in manual included with this kit. Once complete proceed to the next step. CA BUILD IT Turn the orifice removal tool COUNTER–CLOCKWISE to remove the LP orifice. STEP 6B CA Locate the switch screw circled in the diagram.
BUILD IT BUILD IT STEP 6C CC CA MODEL No.
BUILD IT STEP 6D 2 x2 FA BUILD IT FD CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 6E 2 x2 BUILD IT CA CG MODEL No.
BUILD IT STEP 6F 2 x3 BUILD IT CB CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 1 x2 BUILD IT STEP 7 CI CH CG MODEL No.
BUILD IT STEP 8 1 x4 BB BUILD IT CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 9 2 x1 BUILD IT FK FK FO MODEL No.
BUILD IT STEP 10 1 x5 BUILD IT FI FI CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 11 AA HEAVIEST END BA MODEL No.
BUILD IT STEP 12A 2 x4 ED BUILD IT EC ED 2 1 x4 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 12B x3 BUILD IT 2 EA EB STEP 12C 2 x4 ED EA MODEL No.
BUILD IT STEP 13A 1 x2 BUILD IT F1 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 13B 1 x2 BUILD IT EA EA F1 EA F1 MODEL No.
BUILD IT STEP 13C 1 x2 BUILD IT F2 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 13D 1 x2 BUILD IT EC EC F2 EC F2 MODEL No.
BUILD IT STEP 14 1 x6 BUILD IT BA EC CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 15 BG MODEL No.
BUILD IT STEP 16A BUILD IT BC BD Electrode wires must be fed through the Burner Box (BA) and the Control Panel Heat shield (CB) in this step. The valve orifice must enter the burner tube, as shown. BD VALVE BD BD CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 7 x2 BUILD IT STEP 16B BA BC BC MODEL No.
BUILD IT STEP 16C BUILD IT BD BD CE3 Electrode wire retainer. 2 1 PORT 1–2 are interchangeable. 3 TIP: Firmly grasp wires between your thumb and index finger. Insert wire into the appropriate terminal until a positive connection is made. 3 1, 2, Main Electrodes 3 Ignition switch CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 17A BUILD IT 2 x3 DB DA DC MODEL No.
BUILD IT STEP 17B BUILD IT DA CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 18 8 x2 6 x2 FN FL MODEL No.
BUILD IT STEP 19 BUILD IT FL FP FP CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 20 BE MODEL No.
BUILD IT STEP 21 BUILD IT BF STEP 22 BH CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 24. BUILD IT STEP 23 FH FI FH FI MODEL No.
BUILD IT STEP 24 STOP Wrench NATURAL GAS CONVERSION CUSTOMERS ONLY. You will need the natural gas hose included with the Convertible Valve System Kit (Model 085-2261-4) in this step. See Step 9A in manual included with this kit. BUILD IT CG CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 25 CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOURCE. BUILD IT Coat pipe nipple with gas–resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (FIGURE A). FIGURE A Natural gas supply Supply valve Pipe nipple 5/8” quick connect socket Plug Gas hose With the natural gas supply valve “OFF”, connect the natural gas hose to the quick connect socket.
BUILD IT WARNING! HOT SURFACES. BUILD IT WARNING: EXTERIOR SURFACES WILL BECOME VERY HOT. TO PREVENT BURNS, ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE. • KEEP AWAY FROM COMBUSTIBLE MATERIALS. • KEEP CHILDREN AND PETS AWAY FROM THIS GAS-FIRED BARBECUE. • AVOID DANGEROUS FIRES: DO NOT LEAVE YOUR BARBECUE UNATTENDED WHILE IN OPERATION. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BEFORE YOU BEGIN BEFORE YOU BEGIN DON’T TAKE RISKS, READ THE USER MANUAL. KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY. 2 CHECKING FOR 1 GRILL SAFETY CHECKLIST LEAKS PAGE 10 PAGE 6 3 REGULATOR FLOW 7 BLOCKED BURNER VENTURI FLASH BACK FIRE PAGE 18 IF YOU ONLY READ LIMITING DEVICE PAGE 11 7 THINGS 4 OPERATION LIGHTING INSTRUCTIONS 6 RESOLVING IGNITION ISSUES PAGE 17 PAGE 14 5 OPERATION SHUT DOWN INSTRUCTIONS PAGE 15 MODEL No.
NOTES
NOTES
NOTES
CONTACT US 1-844-586-4660 WWW.VERMONTCASTINGSBBQ.
