SERIAL NO./ N° DE SÉRIE VERMONT CASTINGS VANGUARD 4–BURNER BARBECUE TM/MC ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW.VERMONTCASTINGSBBQ.
WELCOME TO VERMONT CASTINGS Founded in 1975, Vermont Castings has always stood for uncompromising commitment to quality craftsmanship and meaningful design. Our wood stoves and hearth products deliver more than heat – they create a warmth that unites. Lit with purpose, our line of Vermont Castings barbecues are designed to deliver your best grilling experience.
TOOLS REQUIRED PARTS Mallet Screwdrivers Wrench 4 People HARDWARE PACK PART NO. DESCRIPTION PHOTO QTY 1 ¼"-20UNC x 38 Screw 6 2 ¼"-20UNC x 13 Screw 29 3 NO.10-24UNC x 13 Screw 33 4 ST4.8 x 10 Tapping Screw 2 5 Wheel Bushing 3 6 Pin, Wheel 1 7 Spacer, Door Handle 4 8 Pin, Main Burner 4 9 Wing Nut, Side Burner 1 10 NO.
PARTS ITEM NO. QTY. AA 1 AB DESCRIPTION ITEM NO. QTY. DESCRIPTION PART NO.
EXPLODED PARTS BI AC BG BH AA AE AF AD BC BF START IT EA AB EK EB CE1 CE2 ED EJ CF CE3 BD BE BA CK CG EH EI EG EN CL CI CH EF CA EC CB CD EM EE FJ CC BB EL FK FH DB CJ F1 DC FO DA F2 BJ FF FE FM FB FD FL FQ FA FP FC FN FI FG H1 GA MODEL No.
BUILD IT STEP 1A 2 x4 Assemble on a FLAT and SOFT surface to avoid damage. BUILD IT F2 FH CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 4 x2 BUILD IT STEP 1B F2 CE1 CE1 CE2 - AA + BATTERY NOT INCLUDED. MODEL No.
BUILD IT STEP 2A 2 x4 FP BUILD IT F1 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 2B 2 x4 BUILD IT F2 F1 MODEL No.
BUILD IT STEP 3A Mallet GA BUILD IT F1 STEP 3B 5 6 x3 GB x1 GC F2 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 3 x4 BUILD IT STEP 4A F1 MODEL No.
BUILD IT STEP 4B BUILD IT FJ FK CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 3 x4 BUILD IT STEP 4C FJ FK MODEL No.
BUILD IT STEP 4D 3 x4 BUILD IT CJ CF CE1 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 3 x2 BUILD IT STEP 5 CJ FN VIEW FROM INSIDE MODEL No.
BUILD IT STEP 6A STOP FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit (Model 085-2261-4) in this step. See Steps 3 and 4B in manual included with this kit. Once complete proceed to the next step. BUILD IT CA Turn the orifice removal tool COUNTER–CLOCKWISE to remove the LP orifice. STEP 6B CA Locate the switch screw circled in the diagram.
BUILD IT STEP 6C BUILD IT CE3 CC CA MODEL No.
BUILD IT STEP 6D 3 x2 FA BUILD IT FD CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 3 x2 BUILD IT STEP 6E CH MODEL No.
BUILD IT STEP 6F 3 x3 BUILD IT CB CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 2 x2 BUILD IT STEP 7 CI CH MODEL No.
BUILD IT STEP 8 2 x4 BB BUILD IT CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 9 3 x2 FK FK FQ FP MODEL No.
BUILD IT STEP 10 2 x3 BUILD IT FI FI CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STEP 11 BUILD IT AA BA MODEL No.
BUILD IT STEP 12A 3 x3 EA BUILD IT ED STEP 12B 2 x2 3 x2 EN EB EA CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 12C 2 x2 3 x2 EN EE EC MODEL No.
BUILD IT STEP 13A 2 x2 BUILD IT F1 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 13B EA F1 MODEL No.
BUILD IT STEP 13C 2 x2 BUILD IT F2 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 13D EG EC MODEL No.
BUILD IT STEP 13E Remove hardware from the valve. BUILD IT EH CK CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 13F EL CK MODEL No.
BUILD IT STEP 13G 9 x1 BUILD IT EI EL EL EI EJ CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 13H EK MODEL No.
BUILD IT STEP 14 1 x6 BUILD IT BA EC CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 15 BH BA MODEL No.
BUILD IT STEP 16A BUILD IT BC BE BA BD The valve orifice must enter the burner tube, as shown. Electrode wires must be fed through the Burner Box (BA) and the Control Panel Heat shield (CB) in this step. BE VALVE BD BD BE CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 8 x4 BUILD IT STEP 16B BC BA MODEL No.
BUILD IT STEP 16C BE CE3 Electrode wire retainer. 2 1 4 3 6 5 PORT 1–6 are interchangeable. 7 TIP: Firmly grasp wires between your thumb and index finger. Insert wire into the appropriate terminal until a positive connection is made. 7 1,2,3, 4,5,6 Main Electrodes, Ground Wire, Side Burner Electrodes 7 Ignition switch CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT 3 x3 BUILD IT STEP 17A DB DA DC MODEL No.
BUILD IT STEP 17B BUILD IT DA CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 18A 10 x2 7 x2 FL FO MODEL No.
BUILD IT STEP 18B 10 x2 7 x2 BUILD IT FM FO CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 19 FM MODEL No.
BUILD IT STEP 20 BUILD IT BF CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT BUILD IT STEP 21 BG STEP 22 BI MODEL No.
BUILD IT STEP 23 STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 24. BUILD IT FH FI FH FI CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
BUILD IT STOP Wrench NATURAL GAS CONVERSION CUSTOMERS ONLY. You will need the natural gas hose included with the Convertible Valve System Kit (Model 085-2261-4) in this step. See Step 9A in manual included with this kit. BUILD IT STEP 24 CH MODEL No.
BUILD IT STEP 25 CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOURCE. Coat pipe nipple with gas–resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (FIGURE A). Supply valve Pipe nipple 5/8” quick connect socket Plug Gas hose With the natural gas supply valve “OFF”, connect the natural gas hose to the quick connect socket.
BUILD IT BUILD IT WARNING! HOT SURFACES. WARNING: EXTERIOR SURFACES WILL BECOME VERY HOT. TO PREVENT BURNS, ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE. • KEEP AWAY FROM COMBUSTIBLE MATERIALS. • KEEP CHILDREN AND PETS AWAY FROM THIS GAS-FIRED BARBECUE. • AVOID DANGEROUS FIRES: DO NOT LEAVE YOUR BARBECUE UNATTENDED WHILE IN OPERATION. MODEL No.
BEFORE YOU BEGIN DON’T TAKE RISKS, READ THE USER MANUAL. KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY. BEFORE YOU BEGIN 2 CHECKING FOR 1 GRILL SAFETY CHECKLIST LEAKS PAGE 10 PAGE 6 3 REGULATOR FLOW 7 BLOCKED BURNER VENTURI FLASH BACK FIRE PAGE 18 IF YOU ONLY READ LIMITING DEVICE PAGE 11 7 THINGS 4 OPERATION LIGHTING INSTRUCTIONS 6 RESOLVING IGNITION ISSUES PAGE 17 PAGE 14 5 OPERATION SHUT DOWN INSTRUCTIONS PAGE 15 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.
NOTES
NOTES
CONTACT US 1-844-586-4660 WWW.VERMONTCASTINGSBBQ.
