with Metallic Center Sections E1 3: EXP VIEW 2: INSTAL & OP 1: PUMP SPECS E1 Non-Metallic Pumps • Conductive Polypropylene 4: WARRANTY Service & Operating Manual Original Instructions Versa-Matic 1" Elima-Matic Bolted Non-Metallic – ATEX VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation 800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com © Copyright 2014 Warren Rupp, Inc.
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly. Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
SECTION 2: INSTALLATION & OPERATION.......5 • Principle of Pump Operation • Typical Installation Guide • Troubleshooting SECTION 3: EXPLODED VIEW............................8 • Composite Drawings • Parts List • Materials Code 4: WARRANTY 3: EXP VIEW SECTION 4: WARRANTY & CERTIFICATES.....10 • Warranty • EC Declaration of Conformity - Machinery • EC Declaration of Conformity - ATEX 2: INSTAL & OP SECTION 1: PUMP SPECIFICATIONS.................
Explanation of Pump Nomenclature Your Serial #: (fill in from pump nameplate)______________________________________ 1: PUMP SPECS Your Model #: (fill in from pump nameplate) Model #: __ __ __ __ __ __ __ __ __ __ __ __ VERSA-MATIC® MODEL IDENTIFICATION CODES __ X X X X X X X X X X - X X X Options (if applicable) Revision Level Construction Design Valve Seat Material/Valve Seat O-ring Material Valve Ball Material Diaphragm Series Diaphragm Material Non-Wetted Parts Wetted Parts Pump Size Mo
Material Profile: Operating Temperatures: CAUTION! Operating temperature limitations are as follows: Max. Min. Conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents. 190°F 88°C -20°F -29°C EPDM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, but is fair in ketones and alcohols.
Performance Flow Rate Adjustable to . . . . . . . 0-45 gpm (170.3 LPM) Port Size Suction . . . . . . . . 1" 150# ANSI/DIN Flange Discharge . . . . . . 1" 150# ANSI/DIN Flange Air Inlet . . . . . . . . . . . . . . . . . . . . . 3/8" NPT Air Exhaust . . . . . . . . . . . . . . . . . 1/2" NPT Suction Lift Dry . . . . . . . . . . . . . . . . . . . . . . . . 15' (4.5 m) Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.4 m) Max Solid Size (Diameter) . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Drawings E1 Non-Metallic Bolted Dimensions in inches (mm dimensions in brackets) 13.52 343.41 N 325 NGE 8.13 206.38 3/8" NPT AIR INLET 5.50 139.70 R.25 6.35 1" ANSI 150# / DIN 325 DISCHARGE FLANGE 1/2" NPT AIR EXHAUST 14.75 374.65 4.12 104.65 16.94 430.15 5.13 130.30 11.48 291.47 7.16 181.86 16.94 430.15 9.81 249.22 1.66 42.16 BOTTOM VIEW 2.50 63.50 .49 12.45 1" ANSI 150# / DIN 325 SUCTION FLANGE 8.13 206.38 R.25 6.
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve ① distributes compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm ②. At the same time, the exhausting air ③ from behind the opposite diaphragm is directed through the air valve assembly(s) to an exhaust port ④.
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer 1 Unregulated Air Supply to Surge Suppressor Surge Suppressor Pressure Gauge Shut-Off Valve Note: Surge Suppressor and Piping must be supported after the flexible connection. Pipe Connection (Style Optional) Flexible Connector Discharge Check Valve Shut-Off Valve Drain Port Vacuum Gauge Air Inlet 2 Flexible Connector 3 Filter Regulator P/N: 020.V107.
Troubleshooting Guide Symptom: Pump Cycles Once Pump Will Not Operate / Cycle 2: INSTAL & OP Pump Cycles and Will Not Prime or No Flow Potential Cause(s): Deadhead (system pressure meets or exceeds air supply pressure). Air valve or intermediate gaskets installed incorrectly. Bent or missing actuator plunger. Pump is over lubricated. Lack of air (line size, PSI, CFM). Check air distribution system. Discharge line is blocked or clogged manifolds.
29 Torque Setting: 120 in-lbs. 38 32 37 Composite Repair Parts Drawing 31 35 41 40 10 41 38 4 2 36 1 7 40 39 17 29 FUSION DIAPHRAGM ASY Torque Setting: 120 in-lbs. 20 8 9 11 32 19 31 35 Torque Setting: 180 in-lbs. 13 15 20 10 18 12 14 23 Torque Setting: 40 in-lbs. 16 19 4 PTFE TWO-PIECE DIAPHRAGM ASY 22 22 21 2 3 1 20 19 25 26 30 10 14 23 16 19 22 19 28 27 25 25 26 10 13 15 20 12 33 34 29 Torque Setting: 120 in-lbs. Torque Setting: 180 in-lbs.
3: EXP VIEW Composite Repair Parts List Air Valve Assembly Description Air Valve Assembly (includes items 1-10) Valve Body Valve Spool Assembly (Includes items 3&4) Large Valve Spool U-Cup Small Valve Spool U-Cup Metal End Cap End Cap Gasket (for metal) CT Air Diverter Air Diverter Plate Air Valve Gasket Mounting Screws (8 included on Air Valve Assembly) Center Section Assembly Item # 1 2 3 4 5 6 7 8 9 10 Qty. 1 1 1 1 1 2 2 1 1 1 12 Item # Qty. 11 12 13 14 15 16 10 17 1 1 7 1 6 2 4 1 Item # Qty.
Written Warranty 5 - YEAR Limited Product Warranty Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Versa-Matic warrants to the original end-use purchaser that no product sold by Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versa-Matic’s factory. ~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.
EC DECLARATION OF CONFORMITY in accordance with ANNEX VIII of Directive 94/9/EC - Equipment for use in Potentially Explosive Atmospheres Date of Issue: 10 May 2014 Technical File No.: 203104000-1410/MER Quality System Registration No: ISO 9001-2000 Directive: 94/9/EC 23 March 1994 Annex VIII Conforming Apparatus: Air-Operated Conductive Polypropylene and Conductive Acetal Double Diaphragm Pumps for use in Potentially Explosive Atmospheres Hazardous Location Applied: 1.
