with Non-Metallic Center Sections E5 3: EXP VIEW 2: INSTAL & OP 1: PUMP SPECS E5 Plastic Pumps • Polypropylene 4: WARRANTY Service & Operating Manual Original Instructions Versa-Matic 1/2" Elima-Matic Bolted Plastic - Drum Pump VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation 800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com © Copyright 2015 Warren Rupp, Inc.
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly. Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
SECTION 2: INSTALLATION & OPERATION.......5 • Principle of Pump Operation • Typical Installation Guide • Troubleshooting SECTION 3: EXPLODED VIEW............................8 • Composite Drawings • Parts List • Materials Code 4: WARRANTY 3: EXP VIEW SECTION 4: WARRANTY & CERTIFICATES.....10 • Warranty • EC Declaration of Conformity - Machinery 2: INSTAL & OP SECTION 1: PUMP SPECIFICATIONS.................
Explanation of Pump Nomenclature Your Serial #: (fill in from pump nameplate)______________________________________ 1: PUMP SPECS Your Model #: (fill in from pump nameplate) Model #: __ __ __ __ __ __ __ __ __ __ __ __ VERSA-MATIC® MODEL IDENTIFICATION CODES __ X X X X X X X X X X - X X X Options (if applicable) Revision Level Construction Design Valve Seat Material/Valve Seat O-ring Material Valve Ball Material Diaphragm Series Diaphragm Material Non-Wetted Parts Wetted Parts Pump Size Mo
Material Profile: Operating Temperatures: CAUTION! Operating temperature limitations are as follows: Max. Min. Conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents. 190°F 88°C -20°F -29°C EPDM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, but is fair in ketones and alcohols.
Performance Flow Rate Adjustable to . . . . . . . . 0-11 gpm (53 lpm) Port Size Suction . . . . . . . . . . . . . . . . . . . 1/2" NPT Discharge . . . . . . . . . . . . . . . . . 1/2" NPT Air Inlet . . . . . . . . . . . . . . . . . . . .3/8" NPT Air Exhaust . . . . . . . . . . . . . . . .3/8" NPT Suction Lift Dry . . . . . . . . . . . . . . . . . . . . . . 12' (3.6 m) Wet . . . . . . . . . . . . . . . . . . . . . . 30' (9.1 m) Max Solid Size (Diameter) . . . . . . . . . . . . . . . . .. . . . . . . .
Dimensional Drawings E5 Non-Metallic Bolted Dimensions in inches (mm dimensions in brackets). The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 6.25 158.75 4X RELOCATE ABLE PLUGS 1/2" NPT DISCHARGE PORT 1: PUMP SPECS 1.11 28.19 3/8" NPT AIR INLET 10.06 255.52 11.70 297.14 8.43 214.02 5.30 134.62 11.17 283.72 7.01 178.16 2.03 51.56 .40 10.16 1/2" NPT SUCTION PORT 9.30 236.32 6.75 171.45 6.12 155.45 R.16 3.96 4.
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve ① distributes compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm ②. At the same time, the exhausting air ③ from behind the opposite diaphragm is directed through the air valve assembly(s) to an exhaust port ④.
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer Unregulated Air Supply to Surge Suppressor 1 Surge Suppressor Pressure Gauge Shut-Off Valve Note: Surge Suppressor and Piping must be supported after the flexible connection.
Troubleshooting Guide Symptom: Pump Cycles Once Pump Will Not Operate / Cycle 2: INSTAL & OP Pump Cycles and Will Not Prime or No Flow Pump Cycles Running Sluggish/Stalling, Flow Unsatisfactory Product Leaking Through Exhaust Premature Diaphragm Failure Unbalanced Cycling Potential Cause(s): Deadhead (system pressure meets or exceeds air supply pressure). Air valve or intermediate gaskets installed incorrectly. Bent or missing actuator plunger. Pump is over lubricated.
Composite Repair Parts Drawing Torque Setting: 60 in-lbs. (6.8 N-m) 38 37 38 37 31 Torque Setting: 60 in-lbs. (6.8 N-m) 35 Torque Setting: 30 in-lbs. (3.4 N-m) 11 31 35 3 5 4 Torque Setting: 1 30 in-lbs. (3.4 N-m) 11 6 3 2 7 10 6 12 1 8 26 9 33 28 2 19 Torque Setting: 90 in-lbs. (10.2 N-m) 14 16 26 7 10 32 12 13 22 33 34 28 Torque Setting: 25 90 in-lbs. (10.2 N-m) 32 18 14 16 13 22 39 15 18 34 25 30 20 17 36 24 15 29 21 21 20 17 Torque Setting: 70 in-lbs.
3: EXP VIEW Composite Repair Parts List Air Valve Assembly Description Valve Body (includes items 1-11) Valve Body Valve Spool Assembly (Includes items 3&4) Large Valve Spool U-Cup Small Valve Spool U-Cup End Cap Assembly (Includes O-Ring) Reducing End Cap Assembly (Includes 560.0580.360 O-Rings) Staple CT Air Diverter Air Diverter Plate Air Valve Gasket Valve Mounting Screws Center Section Assembly Item # 1 2 3 4 5 Qty. 1 1 1 1 1 1 6 1 7 8 9 10 11 2 1 1 1 4 Item # Qty.
Dimensional Drawings E5 Non-Metallic Bolted - Drum Dimensions in inches (mm dimensions in brackets). The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. AIR INLET 1/4" NPT 4 15/16" 11 7/16" 3/4" 2 9/16" 3 1/2" 9/16" 3 1/8" 8 3/4" 7 7/8" 44 1/8" 3: EXP VIEW 1 1/16" 32" 45° e5PPDrumnmdlCsm-rev0915 www . versamatic .
Composite Drum Repair Parts ITEM NO. PART NUMBER DESCRIPTION QTY. 1 DP-001 BASE 1 2 DP-100 SUCTION TUBE 1 3 DP-200 BUNG ADAPTER 1 4 DP-300 O-RING 1 5 DP-600 SK HD CAPSCREW 3 6 P40-012 GASKET 1 7 P40-013 PIPE NIPPLE 1 8 SV185B NUT 4 14 9 SV189C WASHER 4 10 SV189D WATER CHAMBER BOLT 4 15 13 020.V103.000 FILTER/REGULATOR, 1/4" NPT 1 14 135.046.335 REDUCER, PIPE, 3/8 TO 1/4 NPT 1 15 538.020.
Written Warranty 5 - YEAR Limited Product Warranty Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Versa-Matic warrants to the original end-use purchaser that no product sold by Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versa-Matic’s factory. ~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.
