INSTRUCTION MANUAL ALL TERRAIN PALLET TRUCK HAND PALLET TRUCK THANK YOU FOR PURCHASING OUR PALLET TRUCK 1
WARNING ! Read and understand instruction manual before using the pallet truck. Do not place hands or feet under the pallet truck at any time. Do not operate loaded pallet truck on ramps or inclines. Do not tip loaded pallet truck forks. This may cause damage to the forks and personal injury if the rear of the pallet truck suddenly “pops up”. Never leave a loaded pallet truck unattended in the raised position. Always lower load to the floor. Do not load pallet truck beyond its rated capacity.
Safety Instructions 1. 2. 3. 4. 5. 6. Keep feet out from underneath load. Make sure load will not fall or tip before moving. Do not operate loaded pallet truck on ramps or inclines. Keep the load centered on the pallet. Do not load pallet truck beyond rated capacity. Always wear appropriate safety shoes. Operating Pallet Truck Pallet Truck Operation To raise the forks, place handle in the UP position (bottom part of the handle slot), see Fig. 1.
Lubrication Check the oil level annually by removing the oil plug found on the top of the pump housing. When changing or adding oil, fill the tank through the oil plug screw hole to 80% capacity with hydraulic jack oil, about 2” deep in pump housing, see Figure 3. Do not use any other type of oil. There is one grease fitting (#55B in the breakdown) located on the table. Lubricate this point on a semi-annual basis. Fig. 3 Wheel bearings are sealed and require no lubrication.
Spare Parts List PART NO. DESCRIPTION PART DESCRIPTION 001 Handle 037 Ram Piston 002 Spring 038 Dust Seal 003 Roller Pin 039 O-ring 29.85x3.5 004 Bushing 1615 040 Back-Up Ring 005 Roller 041 Pump Housing Assembly 006 Bushing 1615 042 Oil Plug 007 Spring Pin 3x28 043 Spring 008 Handle Pin 044 Table Pin 009 E-ring 15 045 Bushing 1620 010 Plunger Piston 046 O-ring 4.8x1.
EXPLODED VIEW OF CHPT CONSTRUCTION HAND PALLET TRUCK 6
Attaching the Tow Bar (ALL-TTB) to ALL-T-series Lift Trucks Drive wheels Nylon hook strap Tow bar accessory ALL-T lift truck Hitch end FIG. 1: Front View of Fully Assembled Shed & Parts List 3 Steering Shaft (not part of tow bar assembly) 6 6 4 5 2 Truck connection end 1 7 Item no. 1 2 3 4 5 6 7 8 Description Quantity 7/16in. – 14 x 2.5in. bolt 5/8in. – 11 x 3.5in. bolt 1/2in. – 13 x 1in. 7/16in. – 14 nylock nut 5/8in. – 11 nylock nut 1/2in. – 13 nylock nut 1/4in. – 20 x 3in. bolt 1/4in.
Step 2: Locate the shaft retaining pin; then remove it. D. Locate the wheel shaft retaining pin, which is identified with an arrow in photo D at left. The retaining pin fixes the wheel shaft in place, so that it cannot rotate or slide. E. Before the wheel shaft can be removed, the retaining pin must be removed. Tap the retaining pin out of its channel as shown in photo E.
Step 5: Fix the wheel shaft in place. J. Rotate the wheel shaft until the hole for the retaining pin aligns with the opening in the steering shaft; then tap the retaining pin into place. K. Reinstall the cross-link and tighten the fasteners. J K Step 6: Reconnect the wheels to the wheel shaft, by reversing the procedure described in Step 1 on p. 1. Step 7: For storage purposes, a nylon strap is included in the tow bar accessory kit.