User Manual

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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL

LLW, LLPW, ALLW, & ALLPW LIGHT LOAD LIFTERS

(A)LLW-FW (A)LLPW-FW (A)LLW-4SFL (A)LLPW-4SFL

Receiving Instructions

After delivery, remove the packaging from the product. Inspect the product closely to determine whether it

sustained damage during transport. If damage is discovered, record a complete description of it on the bill of

lading. If the product is undamaged, discard the packaging.

NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with

laws, regulations, codes, and mandatory standards applied where the product is used.

Technical Service & Replacement Parts

For answers to questions not addressed in these instructions and to order replacement parts, labels, and

accessories, call our Technical Service and Parts Department at (260) 665-7586. The Department can also be

contacted online at http://www.vestilmfg.com/parts_info.htm

Electronic Copies of Instruction Manuals

Additional copies of this instruction manual may be downloaded from

https://www.vestil.com/page-

manuals.php.

Vestil Manufacturing Corp.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Fax: (260) 665-1339

Web: www.vestilmfg.com e-mail: info@vestil.com

Table of Contents

Page

Specifications (dimensions, capacity, net weight): LLW & ALLW…………………………………………….…….

Specifications (dimensions, capacity, net weight): LLPW & ALLPW……………………………………….……....

Signal Words….…………………………………………………………………………………………..…..……………....

Safety Instructions..…….…………..………………………………………………………………..……………….…..….

National Standards………………………………………………………………………………………………………….

LLW-202058-FW Exploded View & Bill of Materials….…………….…………………………………....……………...

ALLW-2020-FW Exploded View & Bill of Materials…………………..………….………………….….................……

ALLW-2020-FWFL Exploded View & Bill of Materials…………………………………………………………………...

LLW-202058-FWFL Exploded View & Bill of Materials………………………………………………………………..…

LLW-202058-FWWL Exploded View & Bill of Materials…………………………………………….……………….……

LLW-242060-4SFL Exploded View & Bill of Materials………………………………...…….…………………………...

ALLW-2420-4SFL Exploded View & Bill of Materials…………………………………….............................................

LLPW-500-FW Exploded View & Bill of Materials……………………………………….....…………………………….

LLPW-500-FWFL Exploded View & Bill of Materials………………………………..…………………………….………

ALLPW-500-FW Exploded View & Bill of Materials………………………………………………………….…….…….

ALLPW-500-FWFL Exploded View & Bill of Materials……………………………………………………………….…...

LLPW-500-4SFL Exploded View & Bill of Materials…………………………………….………………….................…

ALLPW-500-4SFL Exploded View & Bill of Materials………………………………………………………….…………

Raising and Lowering the Deck….……………………………………………………………………………….……….

Using the Hand Truck..…..…………………………………………………………………………...………………………

18 - 19

Record of Satisfactory Condition……………………………………………………………………….……………….

Inspections & Maintenance……………………………………………………………………………...........................

Labeling Diagram……………………………………………………………………………………..…………………..…

Limited Warranty…...………………………………………………………………………………………………………...

Summary of content (22 pages)

PAGE 1
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL Vestil Manufacturing Corp. 2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868 Fax: (260) 665-1339 Web: www.vestilmfg.com e-mail: info@vestil.com LLW, LLPW, ALLW, & ALLPW LIGHT LOAD LIFTERS (A)LLW-FW (A)LLPW-FW (A)LLW-4SFL (A)LLPW-4SFL Receiving Instructions After delivery, remove the packaging from the product.
PAGE 2
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL SPECIFICATIONS Dimensions, net weight, and capacity information for standard models appear in the diagrams & tables. LLW-202058-FW; ALLW-2020-FW; LLW-202058-FWFL; ALLW-2020-FWFL; & LLW-202058-FWWL Model Net Weight Capacity LLW-202058-FW 154 LB. 70 KG 400 lb. 181.8 kg LLW-202058-FWFL 157 LB. 71.4 KG 400 lb. 181.8 kg ALLW-2020-FW 84 LB. 38.2 KG 400 lb. 181.8 kg LLW-202058-FWWL 156 LB. 70.9 KG 400 lb. 181.8 kg ALLW-2020-FWFL 86 LB. 39.
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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLPW-500-FW; ALLPW-500-FW; LLPW-500-FWFL & ALLPW-500-FWFL Model Net Weight Capacity LLPW-500-FW 179 LB. 81.4 KG 400 LB. 181.8 KG LLPW-500FWFL 182 LB. 82.7 KG 400 LB. 181.8 KG ALLPW-500FW 92 LB. 41.8 KG 400 LB. 181.8 KG ALLPW-500FWFL 94 LB. 42.7 KG 400 LB. 181.8 KG Model Net weight Capacity LLPW-5004SFL 238 LB. 108.2 KG 400 LB. 181.8 KG ALLPW-5004SLF 134 LB. 60.9 KG 400 LB. 181.
PAGE 4
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL SIGNAL WORDS SIGNAL WORDS appear in this manual to draw the reader’s attention to important safety-related messages. The following are signal words used in this manual and their definitions. Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS ! DANGER INJURY. Use of this signal word is limited to the most extreme situations.
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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLW-202058-FW EXPLODED VIEW & BILL OF MATERIALS 21-006-005 Item Part no. 1 21-514-005 2 Description Qty. Item Part no. WELDMENT, FRAME 1 12 11113 1 13 37024 1 14 21-112-002 PIN.
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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL ALLW-2020-FW EXPLODED VIEW & BILL OF MATERIALS 42-006-004 Item Part no. 1 42-514-008 2 42-513-006 21-042-002001 3 4 21-527-002 5 16-132-058 6 68015 7 33018 8 21-112-003 9 65107 10 21-527-001 11 16-132-009 12 11113 Description Qty. Item Part no.
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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL ALLW-2020-FWFL EXPLODED VIEW & BILL OF MATERIALS 42-006-028 Item Part no. Qty. Item Part no.
PAGE 8
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLW-202058-FWFL EXPLODED VIEW & BILL OF MATERIALS 21-006-157 Item Part no. Description Qty. Item Part no. Description Qty.
PAGE 9
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLW-202058-FWWL EXPLODED VIEW & BILL OF MATERIALS 21-006-162 Item Part no. 1 21-514-175 2 21-513-002 21-042002-001 Qty. Item Part no. Description Qty. WELDMENT, FRAME 1 14 21-112-002 PIN.
PAGE 10
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLW-242060-4SFL EXPLODED VIEW & BILL OF MATERIALS 21-006-007 Item Part no. 1 21-514-007 2 Qty. Item Part no. WELDMENT, FRAME 1 13 21-017-155 33018 USS FLAT WASHER, Z PLATED, Ø 3/4" 4 14 33622 3 68015 EXTERNAL RETAINING RING,PHOSPHATE, 3/4" 2 15 11107 4 21-027-003 ROLLER, GUIDE 8 16 36106 5 21-112-002 PIN. ROLLER 4 17 27560 6 16-132-009 PP-4/1.
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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL ALLW-2420-4SFL EXPLODED VIEW & BILL OF MATERIALS 42-006-019 Floor lock bracket Item Part no. 1 42-514-014 2 42-513-007 3 68015 4 33018 5 21-527-001 6 21-112-003 Description Qty. Item Part no.
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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLPW-500-FW EXPLODED VIEW & BILL OF MATERIALS 42-006-011 Item Part no. Description Qty. 1 33-514-056 WELDMENT, FRAME 2 3 21-042002-001 21-527-002 HAND WINCH, ONE PIECE STRAIGHT HANDLE GRIP SUB-ASSEMBLY, ROLLER W/ BUSHING 4 16-132-058 5 Item Part no. Description Qty. NYLON INSERT LOCK NUT, GRADE 2, ZINC FINISH, 3/8"-16 2 1 12 37024 1 13 21-112-002 PIN.
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TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLPW-500-FWFL EXPLODED VIEW & BILL OF MATERIALS 21-006-159 Item Qty. Item Part no. 21-514-173 WELDMENT, FRAME 21-042-002- HAND WINCH, ONE PIECE STRAIGHT HANDLE 001 GRIP 1 17 36106 1 18 21-145-013 3 21-527-002 SUB-ASSEMBLY, ROLLER W/ BUSHING 2 19 21-145-014 4 16-132-058 WHEEL, POLY ON POLY 1 2 Part no. Description Description Qty.
PAGE 14
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL ALLPW-500-FW EXPLODED VIEW & BILL OF MATERIALS 42-006-015 Floor lock mounting bracket Item Part no. 1 42-514-016 2 Description Qty.
PAGE 15
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL ALLPW-500-FWFL EXPLODED VIEW & BILL OF MATERIALS 42-006-030 Floor lock mounting bracket Item Part no. 1 42-514-036 2 21-513-038 3 16-132-058 4 33018 5 68015 6 21-112-003 7 65107 Description Qty. Item Part no.
PAGE 16
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LLPW-500-4SFL Exploded View & Bill of Materials 42-006-001 Item Part no. 1 42-514-006 2 33-513-093 3 Description Qty. Item Part no. WELDMENT, FRAME 1 13.4 40307 WELDMENT, DECK 1 14 21-017-155 33018 USS FLAT WASHER, Z PLATED, Ø 3/4" 4 15 33622 4 68015 EXTERNAL RETAINING RING,PHOSPHATE, 3/4" 2 16 11107 5 21-027-003 ROLLER, GUIDE 8 17 36106 6 21-112-002 PIN. ROLLER 4 18 27560 7 16-132-009 PP-4/1.
PAGE 17
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL ALLPW-500-4SFL EXPLODED VIEW & BILL OF MATERIALS 21-006-061 Item 1 2 3 4 21-513-038 Part no. WELDMENT, DECK 21-527-001 SUB-ASSEMBLY, PULLEY W/BUSHING 21-001-132 FINAL ASSEMBLY W/O SHIPPING 5 68015 6 7 8 42-027-005 USS FLAT WASHER, Z PLATED, Ø 3/4" EXTERNAL RETAINING RING,PHOSPHATE, 3/4" ROLLER, GUIDE ROLLER 21-112-002 PIN. ROLLER 4 16-132-009 9 11113 10 37024 11 21-042-002001 12 11107 13 33622 14 21-513-038 PP-4/1.
PAGE 18
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL RAISING AND LOWERING THE DECK To raise and lower the deck, the lifter is equipped with a manual winch. Winch: To raise the platform, rotate the handle clockwise. The platform rises ~1 inch with each rotation. To lower the platform, rotate the handle counterclockwise. Lay the handle on the winch mounting bracket as shown when the deck is elevated.
PAGE 19
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL Step 3: Raise the deck to bring it to the level of the load. Turn the handle clockwise to elevate the deck. Turn the handle counterclockwise to lower the deck. Step 4: Center the load on the deck. Secure it to the deck (with ratchet straps, for example) if necessary to prevent the load from sliding, rolling, etc. Center of deck SIDE VIEW Center of deck Properly centered load. Center of load very close to or aligned with center of deck.
PAGE 20
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL INSPECTIONS & MAINTENANCE Regular inspections and maintenance are necessary to keep the device in normal condition. Compare the results of each inspection to the RECORD to determine whether the unit is satisfactory condition or requires repairs or replacement parts. If you are uncertain whether a part requires repair or replacement, contact TECHNICAL SERVICE for assistance. • Periodically lubricate moving parts. • Keep the product clean and dry.
PAGE 21
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LABELING DIAGRAM The unit should be labeled as shown in the diagram. However, label content and location are subject to change so your product might not be labeled exactly as shown. Thoroughly photograph the unit when you first receive it as discussed in the RECORD OF SATISFACTORY CONDITION section of this manual. Make sure that your Record includes a photograph of each label. Modify this diagram, if necessary, to indicate labeling actually applied.
PAGE 22
TABLE OF CONTENTS Rev. 8/26/2021 LLW, MANUAL LIMITED WARRANTY Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective, original part covered by the warranty after we receive a proper request from the Warrantee (you) for warranty service. Who may request service? Only a warrantee may request service.