Instructions / Assembly

ManualsBrandsVestil ManualsBuilding materials27 x 48 in. Ac Powered High Lift Truck

Rev. 5/17/2017 HIPM, MANUAL

HIPM Series High Rise Skid Trucks

Instruction Manual

RECEIVING INSTRUCTIONS:

After delivery, IMMEDIATELY remove the packaging from the product. Inspect the product closely to determine

whether it sustained damage during transport. If damage is discovered, record a complete description of it on the bill

of lading and notify the freight carrier. If the product is undamaged, discard the packaging.

NOTE:

The end-user is solely responsible for confirming that product design, installation, use, and maintenance

comply with laws, regulations, codes, and mandatory standards applied where the product is used.

Table of Contents

Specifications……….….…………………………………………………………………………………………………….. 2

Signal words………………………………………………………………………………………………………………….. 2

Safe use recommendations……………………………………………………………..………………………………….. 2

FIGS. 1-2: Exploded parts diagrams and bills of materials………..…………………………….…………………….... 3

FIGS. 3A-3E: DC (battery powered) electrical system diagrams………………………………………………………. 4 – 6

FIGS. 4A-4D: AC modular power unit diagrams…………………………………………………………………………. 7 – 8

FIG. 5: 115VAC single phase electrical circuit diagram…………………………………………………………………. 9

FIG. 6: 208/230VAC single phase electrical circuit diagram……………………………………………………………. 9

FIG. 7: 115VAC 3-phase electrical circuit diagram………………………………………………………………………. 10

Hydraulic circuit diagram and hydraulic system operation……………………………………..………………………... 11 - 12

Hydraulic system troubleshooting guide..……………………………………………………………………………….… 12 - 13

Inspections……………………………………………………………………………………………………………………. 13 - 14

Maintenance…………………………………………………………………………………………………........................ 14

Battery charger operation (DC units)………………………………………………………………………………………. 14

Labeling diagram………………………………………………………..…………………………………………………… 15

Limited warranty……………………………………………………………………………………………………………… 16

VESTIL MANUFACTURING CORP.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Fax: (260) 665-1339

www.vestilmfg.com e-mail:

HUinfo@vestil.comU

Summary of content (16 pages)

PAGE 1
Rev. 5/17/2017 HIPM, MANUAL VESTIL MANUFACTURING CORP. 2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868 Fax: (260) 665-1339 www.vestilmfg.com e-mail: info@vestil.com HU U HIPM Series High Rise Skid Trucks Instruction Manual RECEIVING INSTRUCTIONS: After delivery, IMMEDIATELY remove the packaging from the product. Inspect the product closely to determine whether it sustained damage during transport.
PAGE 2
Rev. 5/17/2017 HIPM, MANUAL Specifications: Crane dimensions and net weight appear in the table below. Model A B C 11 D E F G Capacity Net wt. 5 1 HIPM-2772-DC 11” 27” 91 /32” 72” N/A 41 /8” 66 /2” 2,500 lb. 828 lb. HIPM-2772-AC 11” 27” 9111/32” 72” N/A 415/8” 661/2” 2,500 lb. 828 lb. HIPM-2772-AIR 11” 27” 9111/32” 72” N/A 415/8” 661/2” 2,500 lb. 828 lb. HIPM-2748-DC 3 13 /4” 27” 7 69 /16” 51” 48” 1 41 /2” 15 65 /16” 2,500 lb. 530 lb.
PAGE 3
Rev. 5/17/2017 HIPM, MANUAL FIG. 1A: HIPM-2048 Exploded Parts Diagram and Bill of Materials Item 1 2 3 4 5 6 Part No.
PAGE 4
Rev. 5/17/2017 HIPM, MANUAL FIG. 3A: DC modular power unit exploded parts diagram and parts list Item no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Copyright 2016 Vestil Manufacturing Corp. Part no.
PAGE 5
Rev. 5/17/2017 HIPM, MANUAL FIG. 3B: Exploded view of DC manifold assembly (item no. 24 in FIG. 3A) Item no. 31 32 33 34 35 36 37 38 39 40 41 Part no. 568-015-BN70 568-011-BN70 99-153-015 99-034-010 99-153-006 568-334-BN70 99-531-005 99-153-038 01-127-010 6801-06-06-NWO 99-153-011 FIG. 3C: 12 VDC modular power unit electrical circuit diagram Description O-ring O-ring Valve, cartridge, normally closed Coil with weather-tite plug Valve, pressure relief O-ring Filter Flow control, 1.
PAGE 6
Rev. 5/17/2017 HIPM, MANUAL FIG. 3D: 12VDC modular power unit layout (part 1 of 2) Flanged inlet for battery charger FIG. 3E: 12VDC modular power unit layout (part 2 of 2) Copyright 2016 Vestil Manufacturing Corp.
PAGE 7
Rev. 5/17/2017 HIPM, MANUAL FIG. 4A: AC modular power unit exploded parts diagram and parts list Item no. 1 2 3 4 5 6 7 Description Quantity Base bracket Electrical box (see FIG. 6B) AC adaptor plug Tinnerman clip Reservoir Motor brace 5 /16” – 18 x 1” utility grade bolt 5 /16” high collar lock washer Breather 1 /4” – 20 x 1” TPHMS z-plated screw 1 /4” – 20 x 13/4” TPHMS z-plated screw 3 /8” – 16 x 1” utility grade bolt 3 /8” high collar lock washer 3 /8” flat washer Manifold (see FIG.
PAGE 8
Rev. 5/17/2017 HIPM, MANUAL FIG. 4B: Electrical box (Item no. 2 in FIG. 5A) Item no. 1 2 3 4 5 FIG. 4C: Manifold (item no. 12 in FIG. 6A) 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 FIG. 4D: AC modular power unit layout Copyright 2016 Vestil Manufacturing Corp. Part no.
PAGE 9
Rev. 5/17/2017 FIG. 5: 115 VAC, single phase modular power unit electrical circuit diagram HIPM, MANUAL 99-124-026, Rev. D NOTE: Overcurrent and shortcircuit protection consistent with the National Electrical Code must be provided by the end user. *Limit switches or jumper wire used. FIG. 6: 208/230 VAC, single phase modular power unit electrical circuit diagram 99-124-033 NOTE: Overcurrent and shortcircuit protection consistent with the National Electrical Code must be provided by the end user.
PAGE 10
Rev. 5/17/2017 FIG. 7: 115 VAC, 3-phase modular power unit electrical circuit diagram HIPM, MANUAL 99-124-032 NOTE: Overcurrent and shortcircuit protection consistent with the National Electrical Code must be provided by the end user. *Limit switches or jumper wire used. Copyright 2016 Vestil Manufacturing Corp.
PAGE 11
Rev. 5/17/2017 HIPM, MANUAL Hydraulic circuit diagram 1.5" X 18" DISPLACEMENT CYLINDER WITH INTERNAL VELOCITY FUSE LC/TC PRESSURE CHECK VALVE 1 MTR HYD. PUMP LC/TC LOWERING VALVE LY/FC ADJUSTABLE PRESSURE RELIEF VALVE ADJ. PRESSURE RELIEF VALVE 100 MICRON SUCTION FILTER 10 MICRON RETURN FILTER Operation: (AC powered units must be plugged into a wall outlet via the flanged inlet. See FIG. 4D on p. 8). To raise the forks, press the white (UP) button on the hand control.
PAGE 12
Rev. 5/17/2017 HIPM, MANUAL Air bleeding procedure: If the forks descend very slowly or will not lower at all, air is probably trapped somewhere in the hydraulic circuit and must be bled from the system. Air can be bled from a “bleeder” screw located at the top of the cylinder. To bleed air from the system: 1 1 1. Loosen the bleeder screw by /4 to /2 a turn to allow trapped air to escape. Press the foot pump treadle (manual units) or jog the motor (powered units) to push air out of the hydraulic circuit.
PAGE 13
Rev. 5/17/2017 ee. Check valve stuck open. ff. Debris caught in flow control valve. 7. Forks rise but do not maintain position and slowly lower on their own. 8. Forks lowered. rise but cannot be gg. Lowering solenoid incorrectly wired or debris keeping it open. hh. Check valve stuck open. ii. Leaking hoses or fittings. jj. Cylinder packings worn or damaged. kk. Incorrect lowering solenoid wiring. ll. Lowering solenoid is stuck. mm. Faulty lowering solenoid coil. nn. Object blocking downward travel.
PAGE 14
Rev. 5/17/2017 HIPM, MANUAL 4. Check clevis pins and pivot points. Pins should be straight, securely held by retaining hardware, and not severely worn. Pivot points should not display severe wear. Lubricate pivot points. 5. Check hydraulic hoses for wear and damage. Replace any hose that has cracks or bulges. 6. Examine electrical cords and wires for damage. Repair or replace cords/wires as appropriate. 7. Check rollers for looseness and wear. 8. Inspect retaining rings of clevises and rollers. 9.
PAGE 15
Rev. 5/17/2017 HIPM, MANUAL TROUBLESHOOTING--If the charger does not work: 1) Make sure all battery connections sound. 2) Confirm that the AC power source (e.g. wall socket) is supplying power. 3) Make sure that the fuse is intact (see p. 7). If not, replace it with a fuse having the same rating. The charger fuse will blow if it is connected in reverse polarity. 4) Determine battery condition. It may take some time before current begins to flow through a highly sulfated battery.
PAGE 16
Rev. 5/17/2017 HIPM, MANUAL LIMITED WARRANTY Vestil Manufacturing Corporation (“Vestil”) warrants product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service. Who may request service? Only a warrantee may request service.