Technical data

3
Contents
1 Safety measures 4
Warning indications 4
Preventing re and explosion 5
Prevention of injury 6
When problems occur 8
2 Introduction 9
Data tag 10
Serial number 10
Cylinder numbering and direction
of rotation 11
Fuel pump seal 11
Identication of engine parts 12
Control panels 14
Control lever 15
3 First commissioning 16
4 Running-in 25
5 Use 26
General guidelines 26
Starting 28
Cruising 32
Stopping 34
6 Maintenance 36
Introduction 36
Maintenance schedule 38
Checking engine oil level 40
Checking and cleaning the raw
water strainer 41
Checking coolant level 42
Draining of water from the water
separator/fuel lter 44
Engine oil change 47
Battery, cables and connections 50
Gearbox oil level check 54
Fuel lter replacement 55
Bleeding, after fuel lter replace-
ment 57
Changing the gearbox oil (Techn-
odrive) 58
Changing the gearbox oil (ZF-
Hurth) 59
Checking valve clearance 60
Checking the V-belt 62
Flexible engine mounts, hose con-
nections and fasteners 63
Raw water pump inspection 64
Coolant replacement 66
Checking the starter motor and
alternator 70
Checking engine speed 71
Cleaning the heat exchanger 72
7 Winter storage procedure 76
8 Recommissioning after win-
ter storage 84
9 Troubleshooting 90
9 Troubleshooting 97
10 Technical data 100
Engine specications 100
Gearbox specications 103
Torque wrench settings 104
11 Operating media 105
Fuel 105
Lubricating oil 106
Coolant 109
12 Wiring diagram 110
13 Overall dimensions 112
14 Index 113