Instructions / Assembly

ManualsBrandsVIAIR ManualsTools & HardwareUltra Light Duty Onboard Air System

MODEL NUMBER:

10000

ULTRA LIGHT DUTY

ONBOARD AIR SYSTEM

IMPORTANT:

It is essential that y

ou and any other

operator of this product read and

understand the contents of this manual

before installing and using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

USER MANUAL

Thank you for purchasing this genuine VIAIR Onboard Air system.

Contained in one package, you’ll find everything you’ll need to

install a high performance, onboard air source. Please follow the

instructions on the following pages to install your new system.

Summary of content (8 pages)

PAGE 1
MODEL NUMBER: 10000 ULTRA LIGHT DUTY ONBOARD AIR SYSTEM IMPORTANT: It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product. SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL Thank you for purchasing this genuine VIAIR Onboard Air system. Contained in one package, you’ll find everything you’ll need to install a high performance, onboard air source.
PAGE 2
P/N 10000 – VIAIR ULTRA LIGHT DUTY ONBOARD AIR SYSTEM: Components: 1 1.0 Gallon, 4 port VIAIR Air Tank 1 98C model VIAIR compressor with leader hose and check valve (Check to make sure that you have five labeled packages in your kit. Each package contains the parts needed for specific areas of installation, and may contain smaller bags within each package for specific uses.
PAGE 3
Package #3 – “Air Out” Air Line Package #4 – Electrical 1 Fuse Holder with 20-amp fuse 1 16 GA wire (20 ft.) 4 Push-on Female Terminals 2 16-gauge Butt Connectors 1 16-gauge Ring Terminal Package #5 1 T-fitting – (1/4” Male x 1/4” Female x 1/4” Female NPT) Package #6 – BSP Adapters for Air Lockers (for use with pkg. #5) 2 BSP Adapters (1/4” Male to 1/8” BSP Female) Qty. 2 adapters.
PAGE 4
1.0 Gallon Air Tank Installation Your 1.0 gallon air tank comes with four 1/4” NPT port openings. To insure safe & trouble-free use of your air tank, install the drain cock and a safety pressure relief valve. IMPORTANT:  Tank is rated for 150 PSI maximum working pressure.  Tank is not to be used as a breathing device.  Bleed pressure from tank before servicing.  Use only attachments or tools rated for 150 PSI working pressure or less.
PAGE 5
Tank Fittings: Install supplied fittings for the air tank in areas where they are most appropriate for your installation using thread sealant or Teflon tape. Make sure that the safety valve is installed in the top of the tank, and that the drain cock is installed in the lowest position of the tank Be sure that all fittings are accessible since you may have to plumb each fitting as needed to utilize the air tank properly.
PAGE 6
98C Compressor Wiring: 1. Disconnect ground cable from vehicle’s battery. 2. Temporarily position the air compressor in the location where it will be mounted. 3. Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed. 4. Mount the 98C air compressor with the two 13/64” (5 mm) bolts, nuts, washers, and locking washers provided. Use of thread locker is recommended. 5.
PAGE 7
5. Repairs should be performed by Manufacturer or Manufacturer’s Authorized Service Agencies only. CAUTION: Never touch the air compressor or fittings connected to the air compressor with bare hands during or immediately after use. Leader hose and fittings will become very HOT during and after use. Note: Always mount the compressor at a point higher than the inlet port of the tank to keep moisture from being able to seep back to the tank.
PAGE 8
LIMITED WARRANTY VIAIR Corporation warrants this product, when properly installed and under normal conditions of use, to be free from defects in workmanship and materials for a period of one year from its original date of purchase. To receive warranty service or repair, please contact VIAIR Corporation. Returns should be made within one year of the date of purchase, after a Return Goods Authorization (RGA) number has been assigned by VIAIR Corporation.