X’TREME DUTY ONBOARD AIR SYSTEM Thank you for purchasing this complete, self-contained onboard air system. Contained in one package, you’ll find everything you’ll need to install a high performance, onboard air source for your vehicle. Please follow these instructions to install your new system. OBA Components: 1 - 2.0 Gallon, 6 port VIAIR Air Tank 2 - 350C model VIAIR compressors 1 - 35-ft.
REDUCER X’TREME DUTY ONBOARD AIR SYSTEM PARTS PACKAGES (CONT’D) REDUCER Package #6 – Accessories: NN OO Package #7 – Air Tools / Carry Bag: PP RR QQ NN. 1/8” BSP F to 1/4” NPT M Adaptors (for air locker use) (2pcs) OO. T-Fitting (1/4” M x 1/4” F x 1/4” F NPT (1pc) PP. 1/4” M NPT Plug (for regulator port block-off) (1pc) QQ. 0-220 PSI Air Pressure Regulator Assembly (1pc) SS RR. Inflation Gun with 0-160 PSI Pressure Gauge with 1/4” NPT Quick Connect Stud (1pc) SS. Blowgun Tool (1pc) TT.
X’TREME DUTY ONBOARD AIR SYSTEM 2.0 GALLON AIR TANK & PLUMBING (CONT’D) Mounting the Tank: We have included 6 pieces of rubber bushings in your tank mounting hardware. You have the option of using two layers of rubber bushings on one of your tank legs to slightly tilt tank toward the drain cock port to improve drainage properties. Use the provided longer bolts, and corresponding washers, lock washers and nuts to mount the tank to a suitable chassis or other place on your vehicle.
X’TREME DUTY ONBOARD AIR SYSTEM DUAL 350C AIR COMPRESSOR INSTALLATION (USE CONTENTS OF PARTS PACKAGE #2) Your Onboard Air System comes complete with two, 100% Duty Cycle compressors. Please follow these installation instructions to enjoy the best use of your onboard air system. CAUTION - To reduce risk of electrical shock or electrocution: - Do not disassemble the compressor. Do not attempt repairs or modifications. Refer to qualified service agencies for all service and repairs.
X’TREME DUTY ONBOARD AIR SYSTEM DUAL 350C OPERATING INSTRUCTIONS IMPORTANT: The compressors have a maximum working pressure of 150 PSI. Always operate the compressor at or below the MAXIMUM PRESSURE RATING of the compressor. Operation exceeding maximum pressure ratings and or duty cycle will result in damage to air compressor. 1. Your air compressor is equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR.
X’TREME DUTY ONBOARD AIR SYSTEM DASH PANEL GAUGE INSTALLATION (USE CONTENTS OF PARTS PACKAGE #4) *Gauge Tolerance: ± 3% Your VIAIR Onboard Air System comes complete with a Dash Panel Gauge to monitor the pressure of your 2.0 gallon VIAIR air tank. Additionally, the Dash Panel Gauge has an ON/OFF switch preinstalled that will allow you to turn the system off by cutting power to the pressure switch with relay that you have already installed.
X’TREME DUTY ONBOARD AIR SYSTEM DASH PANEL GAUGE INSTALLATION (CONT’D) 7. Connect to Power Source: Before connecting the power wire to a power source, check to make sure that the ON/OFF switch on the dash panel gauge is in the OFF position. Connect the ring terminal of the power wire to power source. (This is the wire described in Step 4, which is connected to the ON/OFF switch of the dash panel gauge.) 8. Testing Your Onboard Air System: Your Onboard Air System installation is now complete.
X’TREME DUTY ONBOARD AIR SYSTEM TIRE INFLATION GUN OPERATING INSTRUCTIONS (USE CONTENTS OF PARTS PACKAGE #7) *Gauge Tolerance: ± 3% Your Onboard Air System also comes with a Tire Inflation gun for airing up tires, and adding compressed air to any inflatable item with a valve stem. The Tire Inflation Gun has a normally closed lever style air chuck at the end of its rubber hose.
X’TREME DUTY ONBOARD AIR SYSTEM TROUBLESHOOTING GUIDE: PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION Tank pressure drops when compressor (s) shut off 1. Loose drain cock 2. Check valve leaking 3. Loose connections 1. Tighten drain cock 2. Replace check valve or compressor(s) 3. Check all connections with soap and water solution and tighten Compressor runs continuously and air flow lower than normal 1. Excessive air usage 2. Loose connections 3. Worn piston ring or inlet valve 4.
X’TREME DUTY ONBOARD AIR SYSTEM COMPRESSOR APPLICATION GUIDE To ensure that you get the highest level of satisfaction from your compressor performance, refer to information below: VIAIR COMPRESSOR REFERENCE CHART COMPRESSOR SERIES DUTY CYCLE (100 PSI @ 72°F) 090 SERIES 9% 092 SERIES 9% 095 SERIES 9% 097 SERIES 10% 098 SERIES 10% 100 SERIES 15% 250 IG SERIES 100% 275 SERIES 25% 280 SERIES 30% 325 SERIES 33% 330 IG SERIES 100% 350 SERIES 100% 380 SERIES 100% *55% 400 SERIES 33% 420 SERIES 33% 444 SERIES 1
X’TREME DUTY ONBOARD AIR SYSTEM AMERICAN WIRE GAUGE GUIDE 12-VOLT: Amp Draw Length of wire from battery to compressor (in feet) 5 10 15 20 25 30 40 50 60 5 16 16 16 14 14 12 12 10 10 10 16 14 12 10 10 10 8 6 6 15 16 12 10 10 8 8 6 6 4 20 14 10 10 8 6 6 6 4 4 P/N 10008, 10009 COMPRESSOR WIRING DIAGRAM Wiring Diagram: (Figure 3) To Lamp Circuit Dash Panel To Keyed Power Source 12V 40A Relay 87 30 85 86 12V 40A Relay 87 30 85 86 Pressure Switch Fuse 15 Edelman Irvine, CA 92618 949-58