200 PSI HIGH-FLOW AIR SOURCE KIT 50% Duty Compressor on 2.0 Gallon Air Tank PART NO. 20008 IMPORTANT: It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product.
00 PSI HIGH-FLOW AIR SOURCE KIT IMPORTANT SAFETY INSTRUCTIONS: CAUTION: To reduce risk of electrical shock or electrocution: - Do not disassemble. Do not attempt repairs or modifications. Refer to qualified service agencies for all service and repairs. - Do not use this product in or area where it can fall or be pulled into water or other liquids. - Do not reach for this product if it has fallen into liquid. - Use this compressor with 12-volt DC systems only.
200 PSI HIGH-FLOW AIR SOURCE KIT INSTALLATION: Please read and follow the Installation Instructions carefully to avoid injury or damage to the compressor or your vehicle. Selecting a Mounting Location: The selection of a proper mounting location for your air source kit will help ensure a long and trouble free service life. Please pay close attention to the following guidelines: 1. Select a FLAT, UPRIGHT AND SECURE location where the air source kit can be mounted. 2.
200 PSI HIGH-FLOW AIR SOURCE KIT MOUNTING AND WIRING: 1. Disconnect ground cable from vehicle’s battery. 2. Temporarily position the air source kit in the location where it will be mounted. 3. Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed. 4. Mount air source kit at tank leg mounts with the four grommets, and four sets of bolts, nuts, washers, and locking washers provided. Use of thread sealant is recommended. 5.
200 PSI HIGH-FLOW AIR SOURCE KIT OPERATING INSTRUCTIONS: 1. IMPORTANT: Always operate the compressor BELOW the MAXIMUM PRESSURE RATING of the compressor. Please refer to Application & Specifications Sections of this manual for details. 2. Always observe the MAXIMUM DUTY CYCLE of the air compressor. Refer to Compressor Applications and Specifications Section of this manual for details. Operation exceeding maximum pressure ratings and or duty cycle will result in damage to air compressor. 3.
200 PSI HIGH-FLOW AIR SOURCE KIT AIR TANK PRECAUTIONS: IMPORTANT: a. The air source kit air tank is rated for 200 PSI maximum working pressure. Do not overfill. Overfilling may result in death or serious injury. b. Tank is not to be used as a breathing device. c. Always wear ANSI approved safety glasses when operating air tank. d. Bleed pressure from tank after each use, and before servicing or adding attachments. DRAIN TANK OFTEN TO REMOVE CONDENSATE.
200 PSI HIGH-FLOW AIR SOURCE KIT COMPRESSOR APPLICATION GUIDE: ABOUT COMPRESSOR DUTY CYCLE: Duty cycle refers to the amount of time a compressor can be operated in a given time period at 100 PSI, and a standard ambient temperature of 72° F. It is commonly expressed in percentage format: Compressor on time ÷ (on time + off time) = Duty Cycle %. ONE-HOUR DUTY CYCLE (100 PSI @ 72°F) 9% 10% 15% 20% 25% 30% 33% 50% 100% MINUTES ON / MINUTES OFF 5 Min. On / 55 Min. Off 6 Min.
1. Lack of proper ventilation or ambient temperature too high 2. Compressor valves failed 1. No power, or power switch in OFF position 2. Blown fuse 3. Motor overheats 4. Faulty pressure switch. 1. Excessive water in air tank 2. High humidity 1. Move compressor to well ventilated area, or area with lower ambient temperature 2. Repair or replace compressor 1. Make sure compressor switch is ON 2. Disconnect compressors from power source, replace fuse.
TROUBLESHOOTING GUIDE: 1. Loose drain cock 2. Check valve leaking 3. Loose connections 1. Decrease air usage 2. Check all connections wit soap and water solution and tighten. 3. Repair or replace compressor 4. Replace air filter element 1. Tighten drain cock 2. Replace check valve or compressor(s) 3. Check all connections with soap and water solution and tighten CORRECTIVE ACTION Tank pressure drops when compressor(s) shut off 1. Excessive air usage 2. Loose connections 3.
200 PSI HIGH-FLOW AIR SOURCE KIT LIMITED WARRANTY: VIAIR Corporation warrants this product, when properly installed and under normal conditions of use, to be free from defects in workmanship and materials for a period of one year from its original date of purchase. To receive warranty service or repair, please contact VIAIR Corporation. Returns should be made within one year of the date of purchase, after a Return Goods Authorization (RGA) number has been assigned by VIAIR Corporation.
