Product Manual

ManualsBrandsVIAIR ManualsTools & Hardware2 Gal. 12-Volt 200 psi 2ON2 High-Pressure Platform Tank

IMPORTANT:

It is essential that you and any other operator of this

product read and understand the contents of this manual

before installing and using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

USER MANUAL

30001 – 150 PSI, Dual 400C (2007-2011 Jeep JK Crossmember Bracket)

30005 – 200 PSI, Dual 380C (2007-2011 Jeep JK Crossmember Bracket)

30016 – 150 PSI, Dual 400C Universal (Crossmember Bracket not included)

30018 – 200 PSI, Dual 380C Universal (Crossmember Bracket not included)

Dual Compressor on 2.0 Gallon Air Tank

Summary of content (8 pages)

PAGE 1
Dual Compressor on 2.0 Gallon Air Tank 30001 – 150 PSI, Dual 400C (2007-2011 Jeep JK Crossmember Bracket) 30005 – 200 PSI, Dual 380C (2007-2011 Jeep JK Crossmember Bracket) 30016 – 150 PSI, Dual 400C Universal (Crossmember Bracket not included) 30018 – 200 PSI, Dual 380C Universal (Crossmember Bracket not included) IMPORTANT: It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product.
PAGE 2
on2 Bolt-On Platform IMPORTANT SAFETY INSTRUCTIONS CAUTION - To reduce risk of electrical shock or electrocution: - Do not disassemble. Do not attempt repairs or modifications. Refer to qualified service agencies for all service and repairs. - Do not use this product in or area where it can fall or be pulled into water or other liquids. - Use this compressor with 12-volt DC systems only. - Never leave product unattended during use.
PAGE 3
2on2 Bolt-On Platform MOUNTING AND WIRING 1. Disconnect ground cable from vehicle’s battery. 2. Route the included wiring harness to the battery area. Secure harness as needed to prevent movement. 3. Install included 80-amp relay (see electrical system schematic). 4. Install fittings as desired for setup into billet manifold and install in desired location. A bracket is included to allow easier mounting of the billet-manifold. Be sure to use thread sealant for all fittings and plugs for any unused ports.
PAGE 4
2on2 Bolt-On Platform OPERATING INSTRUCTIONS 1. IMPORTANT: Always operate the compressor at or BELOW the MAXIMUM PRESSURE RATING of the compressor. Please refer to Application & Specifications Sections of this manual for details. 2. Always observe the MAXIMUM DUTY CYCLE of the air compressor. Refer to Compressor Applications and Specifications Section of this manual for details. Operation exceeding maximum pressure ratings and or duty cycle will result in damage to air compressor. 3.
PAGE 5
2on2 Bolt-On Platform SPECIFICATIONS 150 PSI 2on2 Platform part numbers: • 30001 (2007-2011 JK) • 30016 (Universal) Motor Voltage: Max. Current Consumption: Recommended Fuse: Motor Type: Horse Power: Max. Working Pressure: Max. Duty Cycle (@72ºF & 100 PSI): Max. Restart Pressure: Max. Ambient Temperature: Min. Ambient Temperature: Auto. Reset Thermal Protection: 12 Volts 60 Amps 60 Amps Perm.
PAGE 6
USER MANUAL Legend: Dash Panel Denotes wiring harness To Lamp Circuit To Keyed Power Source Plumb to Manifold Plumb to Air Tank Safety Valve Manifold Bracket 6 Port Manifold Pressure Switch 80 Amp Relay Quick Connect Coupler 60 Amp Fuse Holder Battery 2on2 Bolt-On Platform 2on2 LAYOUT SCHEMATIC:
PAGE 7
2on2 Bolt-On Platform Troubleshooting Guide: problem: POSSIBLE CAUSE(S) CORRECTIVE ACTION Tank pressure drops when 1. Loose drain cock compressor(s) shut off 2. Check valve leaking 3. Loose connections 1. Tighten drain cock 2. Replace check valve or compressor(s) 3. Check all connections with soap and water solution and tighten Compressor runs continuously and air flow lower than normal 1. Excessive air usage 2. Loose connections 3. Worn piston ring or inlet valve. 4. Clogged air filter element 1.
PAGE 8
2on2 Bolt-On Platform About Compressor Duty Cycle: Duty cycle refers to the amount of time a compressor can be operated in a given time period at 100 PSI, and a standard ambient temperature of 72° F. It is commonly expressed in percentage format: Compressor on time ÷ (on time + off time) = Duty Cycle %. ONE-HOUR DUTY CYCLE (100 PSI @ 72°F) 9% 10% 15% 20% 25% 30% 33% 50% 100% MINUTES ON / MINUTES OFF 5 Min. On / 55 Min. Off 6 Min. On / 54 Min. Off 9 Min.