200 PSI COMPRESSORS - MODEL NUMBERS 380C AIR COMPRESSOR KIT PART NO. 38033 480C AIR COMPRESSOR KIT PART NO. 48043 380C 480C IMPORTANT: It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product.
380C - 480C COMPRESSOR KIT IMPORTANT SAFETY INSTRUCTIONS CAUTION - To reduce risk of electrical shock or electrocution: - Do not disassemble. Do not attempt repairs or modifications. Refer to qualified service agencies for all service and repairs. - Do not use this product in an area where it can fall or be pulled into water or other liquids. - Do not reach for this product if it has fallen into liquid. - Use this compressor with 12-volt DC systems only.
80C - 480C COMPRESSOR KIT MOUNTING AND WIRING 1. Disconnect ground cable from vehicle’s battery. 2. Temporarily position the air compressor in the location where it will be mounted. 3. Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed. 4. Mount air compressor with the four sets of bolts, nuts, washers, and locking washers provided. (See Fig. 2 for Mounting Instructions) Use of thread sealant is recommended. 5.
380C - 480C COMPRESSOR KIT (Fig. 2) Compressor Mounting Hardware B. Mounting Bolt C. Flat Washer D. Locking Washer E. Nut F. Vibration Isolator B C F (Fig. 3) Leader Hose Bracket L. Hose Clamp M. Clamp Release Tab L N. Self-Anchoring Pin M C D E N OPERATING INSTRUCTIONS 1. IMPORTANT: Always operate the compressor at or below the MAXIMUM PRESSURE RATING of the compressor. Please refer to Application & Specifications Sections of this manual for details. 2.
380C - 480C COMPRESSOR KIT SPECIFICATIONS • Part No 38033 / 380C Air Compressor (CE Spec.) Motor Voltage: Max. Current Consumption: Recommended Fuse: Motor Type: Horsepower: Max. Working Pressure: Max. Duty Cycle (@ 72ºF & 100/200 PSI): Minutes On/Off (@ 72ºF & 100 PSI): Max. Ambient Temperature: Min. Ambient Temperature: Auto. Reset Thermal Protection: Dimensions: Net Weight: 12 Volts 23 Amps 30 Amps Permanent Magnetic 1/4 200 PSI 100% / 55% Continuous 158ºF -40ºF Yes 9”L x 4”W x 6.
380C - 480C COMPRESSOR KIT COMPRESSOR APPLICATION GUIDE To ensure that you get the highest level of satisfaction from your compressor’s performance, refer to information below: VIAIR COMPRESSOR REFERENCE CHART COMPRESSOR SERIES DUTY CYCLE (100 PSI @ 72°F) 090 SERIES 9% 092 SERIES 9% 095 SERIES 9% 097 SERIES 10% 098 SERIES 10% 100 SERIES 15% 250 IG SERIES 100% 275 SERIES 25% 280 SERIES 30% 325 SERIES 33% 330 IG SERIES 100% 350 SERIES
380C - 480C COMPRESSOR KIT TROUBLESHOOTING GUIDE: PROBLEM: POSSIBLE CAUSE(S) Tank pressure drops when 1. Loose drain cock compressor(s) shut off 2. Check valve leaking 3. Loose connections CORRECTIVE ACTION 1. Tighten drain cock 2. Replace check valve or compressor 3. Check all connections with soap and water solution and tighten Compressor runs continuously and air flow lower than normal 1. Excessive air usage 2. Loose connections 3. Worn piston ring or inlet valve. 4. Clogged air filter element 1.
380C - 480C COMPRESSOR KIT AMERICAN WIRE GAUGE GUIDE 12-VOLT: Amp Draw Length of wire from battery to compressor (in feet) 5 10 15 20 25 30 40 50 60 5 16 16 16 14 14 12 12 10 10 10 16 14 12 10 10 10 8 6 6 15 16 12 10 10 8 8 6 6 4 20 14 10 10 8 6 6 6 4 4 SINGLE “C” MODEL COMPRESSOR WIRING DIAGRAM Wiring Diagram: (Fuse Not Included) 12V 40A Relay 87 30 Fuse - + Battery 85 86 To Keyed Power Source Pressure Switch LIMITED WARRANTY: 15 Edelman VIAIR Corporation warrants this product, when prope
