Specifications
CUTMASTER A120
Manual 0-4989  2T-1 INTRODUCTION
SECTION 2 TORCH: 
INTRODUCTION 
2T.01 Scope of Manual
This manual contains descriptions, operating 
instructions and maintenance procedures for the 
1Torch Models SL100/Manual and SL100/Mech-
anized Plasma Cutting Torches. Service of this 
equipment is restricted to properly trained person-
nel; unqualied personnel are strictly cautioned 
against attempting repairs or adjustments not 
covered in this manual, at the risk of voiding the 
Warranty.
Read this manual thoroughly. A complete under-
standing of the characteristics and capabilities of 
this equipment will assure the dependable opera-
tion for which it was designed.
2T.02 General  Description
Plasma torches are similar in design to the auto-
motive spark plug. They consist of negative and 
positive sections separated by a center insulator. 
Inside the torch, the pilot arc starts in the gap 
between the negatively charged electrode and 
the positively charged tip. Once the pilot arc has 
ionized the plasma gas, the superheated column of 
gas ows through the small orice in the torch tip, 
which is focused on the metal to be cut.
A single torch lead provides gas from a single 
source to be used as both the plasma and second-
ary gas. The air ow is divided inside the torch 
head. Single - gas operation provides a smaller 
sized torch and inexpensive operation.
NOTE
Refer to Section "2T.05  Introduction 
to Plasma" on page 2T-2, for a more detailed 
description of plasma torch operation.
Refer to the Appendix Pages for additional speci-
fications as related to the Power Supply used.
2T.03 Specifications 
A.  Torch Configurations 
1.  Automation Torch, Model
The standard automation torch has a position-
ing tube with rack & pinch block assembly and 
a solenoid valve.
Art # A-07402_AC
1.75" /
 44.5 mm
1.375" / 35 mm
18.875" / 479 mm
0.625" /
16 mm
4.95" / 126 mm
1.175" / 30 mm
12.285" / 312 mm
2.875” / 
73 mm
2.  Machine Torch, Model
The standard machine torch has a positioning 
tube with rack & pinch block assembly.
Art # A-02998
1.75" / 
44.5 mm
1.375" / 35 mm
15.875" / 403 mm
0.625" /
16 mm
4.95" / 126 mm
1.175" / 30 mm
9.285" / 236 mm
3.  Hand/Manual Torch, Models
The hand torch head is at 75° to the torch handle.  
The hand torches include a torch handle and torch 
trigger assembly.
10.125" (257 mm)
3.75" 
(95 mm)
1.17" (29 mm)
Art # A-03322_AB
B.  Torch Leads Lengths
Hand Torches are available as follows:
•  20 ft / 6.1 m, with ATC connectors
•  50 ft / 15.2 m, with ATC connectors 
Machine / Automation Torches are available 
as follows:
•  5 foot / 1.5 m, with ATC connectors
•  10 foot / 3.05 m, with ATC connectors
•  25 foot / 7.6 m, with ATC connectors
•  50 foot / 15.2 m, with ATC connectors










