VIEßMANN Group Issue 2010-01 5368 463 CHP accessory range Subject to changes due to technical improvements CHP accessory range – 01/2010 5368 463 01/2010 ESS Energie Systeme & Service GmbH 1
Imprint Subject to technical modifications Constant development may lead to minor deviations in the illustrations, functional steps and specifications from those described/shown. Updating your documentation Please let us know if you have any suggestions which would improve our documentation, or if you have noticed any errors. 5368 463 Manufacturer’s postal address ESS Energie Systeme & Service GmbH Celsiusstraße 9 D-86899 Landsberg http://www.ess-landsberg.de/ Email: info@ess-landsberg.
Table of contents 1 Introduction..........................................................................................................................8 2 Transport and installation..................................................................................................9 2.1 Transport within Germany............................................................................................................................................ 9 2.2 Handling.....................................
Overview of accessories for natural gas CHP modules incl. 1) Set of elastic connections, incl. 2) Calibrated electricity meter EM-18/36* EM-50/81* ESS / internal 700-02-0020 700-02-0050 700-02-0070 700-02-0140 Art. no. 74 111 44 74 111 46 74 111 48 74 111 51 50 kW 81 kW 145 kW with 1-2 70 kW 115 kW 204 kW with 1-2 140 kW 207 kW 384 kW with 1-2 Electrical output Thermal output Fuel usage 18 kW 36 kW 56 kW with 1-2 2. Transport + installation 2.2.
Overview of accessories for natural gas CHP modules CHP compact module VITOBLOC 200 EM-199/263* ESS / internal Art. no. incl. 1) Set of elastic connections, incl. 2) Calibrated electricity meter Electrical output Thermal output Fuel usage 2. Transport + installation 2.2.1 Lifting eyes (unloading in export destinations) ESS / internal Art. no. 2.2.2 Additional transport brackets for horizontal transportation ESS / internal Art. no. 2.2.3 Delivery in sections ESS / internal Art. no. 2.3.
Overview of accessories for biogas CHP modules ESS / internal Art. no. incl. 1) Set of elastic connections, incl. 2) Calibrated electricity meter Electrical output Thermal output Fuel usage 2. Transport + installation 2.2.1 Lifting eyes (unloading in export destinations) 2.2.2 Additional transport brackets for horizontal transportation 2.2.3 Delivery in sections 2.3.1 Silencer hood and temperature-dependent extract fan 2.3.2 Plinth 4.1.
Overview of accessories for biogas CHP modules CHP compact module VITOBLOC 200 ESS / internal Art. no. incl. 1) Set of elastic connections, incl. 2) Calibrated electricity meter Electrical output Thermal output Fuel usage 2. Transport + installation 2.2.1 Lifting eyes (unloading in export destinations) 2.2.2 Additional transport brackets for horizontal transportation 2.2.3 Delivery in sections 2.3.1 Silencer hood and temperature-dependent extract fan 2.3.2 Plinth 4.1.
1 Introduction 1 Introduction 5368 463 Note This product range describes in detail all articles and services provided by ESS which are available through Viessmann Werke GmbH & Co. KG. In addition, extra details from the Viessmann catalogue are included.
Transport and installation 2 2 Transport and installation 2.1 Transport within Germany Article number CHP module type for all CHP module types Viessmann 0000962 5368 463 Scope of service Delivery and unloading ESS generally delivers from the Landsberg am Lech factory. Transport from Landsberg am Lech should be arranged separately with a forwarder. In Germany, Viessmann Logistik is commissioned by Viessmann Deutschland GmbH. Their HGVs are equipped with lifting eyes to unload CHP modules.
2 Transport and installation 2.2 Handling 2.2.1 Lifting eyes (unloading in export destinations) Article number Function CHP module type EM-50/81, EM-70/115, EM 140/207, BM-36/66, BM-55/88, BM-98/150, BM-123/177 EM-199/263, EM-199/293, EM-238/363, EM-363/498, EM-401/549, BM-190/238, BM-366/437 ESS 710-00-0061 Viessmann 7439250 710-00-0062 7417748 • For unloading and handling with a crane Fig.
Transport and installation 2 2.2.2 Additional transport brackets for horizontal transportation Article number CHP module type EM-50/81, EM-70/115, BM-36/66, BM-55/88 EM-140/207, BM-98/150, BM-123/177 Scope of service Additional transport brackets for laying the module on its long side for on-site handling plus an installation inspection, to be ordered separately (see section 8.1.3) ESS 710-00-0041 710-00-0042 Viessmann 7417753 7417754 5368 463 Fig.
2 Transport and installation 2.2.3 Delivery in sections Article number CHP module type EM-50/81, EM-70/115, BM-36/66, BM-55/88 EM-140/207, BM-98/150, BM-123/177 Function The conditions at the installation location may make it necessary to handle the CHP module in sections. If so, it is delivered in two sections: 1. Engine generator unit 2.
Transport and installation 2 2.3 Installation 2.3.1 Silencer hood and temperature-dependent fan Article number CHP module type EM-199/263, EM-199/293, BM-190/238, EM-238/363 EM-363/498, EM-401/549, BM-366/437 Function If installed in areas where noise emissions are critical, the CHP module can be equipped with a ventilated silencer hood, consisting of the silencer hood for the engine generator unit and the casing of the heat exchanger unit.
2 Transport and installation 2.3.
3 Gas 3 Gas 3.1 Gas tightness test Article number CHP module type EM-18/36, EM-50/81, EM-70/115 Version Function Tightness tester, including installation in the gas train or module control panel The gas tightness tester consists of a pressure and monitoring PCB for installation in the gas train of the CHP module. It is suitable for gas trains with two safety valves and monitors the safety function of the valves following shutdown.
4 Exhaust gas 4 Exhaust gas 4.
4 Exhaust gas Fig.
5 Heating 5 Heating 5.1 Higher heating water return temperatures Article number CHP module type EM-50/81, EM-70/115 EM-140/207 EM-238/363 Version Equipped with larger heat exchanger and if required matched cooling water pump ESS 710-00-0035 710-00-0036 710-00-0037 Viessmann 7417749 7417750 7417751 Function Higher heating water return temperatures 90 / 75 °C, e.g.
Heating 5 5.3 Heating water connection set Version See Viessmann catalogue Note To complete the heating water connection set, the installation of a heating water pump is additionally required. It should be sized on site to the required delivery head (and possibly delivery flow rate). (For a recommendation for heating water pump sizing, see 0). If using a variable speed pump, an input signal of 0-10V is required if the return temperature raising facility is not used.
5 Heating Ventilation 5.4 Ventilation air via silencer hood Article number Consec. posn CHP module type 6.1.1 EM-50/81, EM-70/115, BM-36/66, BM-55/88 6.1.2 EM-140/207, BM-98/150, BM-123/177 Function • Separate supply of cooling air with raised flow rate ESS 710-00-0046 710-00-0047 Viessmann 7411194 7411195 Version • CHP module sealed against ingress of ambient air from within the plinth. • For the ventilation air, a corresponding aperture is provided at the top of the module at the front.
Heating 5 5.6 Recirculating air damper 5.6.1 Recirculating air damper in profiled fitting for EM-18/36 Article number Function CHP module type ESS Viessmann EM-18/36 710-00-0030 7411175 The recirculating air damper is used for room heating with warm extract air. On a controller, any temperature from 10 to 35 °C can be set. Subject to room temperature, the damper servomotor constantly opens or closes the louvre damper to regulate the set temperature.
5 Heating 5.6.2 Recirculating air damper for modules EM-50/81 and EM-70/115 Article number CHP module type EM-50/81, EM-70/115 ESS 710-00-0031 Viessmann 7411176 Function The recirculating air damper is used for room heating with warm extract air. On a controller, any temperature from 10 to 35 °C can be set. Subject to room temperature, the damper servomotor constantly opens or closes the louvre damper to regulate the set temperature.
Heating 5 5.6.3 Recirculating air damper for modules EM-140/207 to EM-401/549 Article number Consec. posn CHP module type 6.3.3.1 EM-140/207 6.3.3.2 EM-199/263, EM-199/293, EM-238/363 EM-363/498, EM-401/549 ESS 710-00-0032 710-00-0033 Viessmann 7411177 7411178 Function The recirculating air damper is used for room heating with warm extract air. On a controller, any temperature from 10 to 35 °C can be set.
6 Electronics 6 Electronics 6.
Electronics 6 6.2.2 Uninterruptible reverse synchronisation 5368 463 Article number CHP module type ESS Viessmann All CHP module types 710-00-0057 7411204 Function After power is restored following a power failure and CHP emergency power mode stops, the module is automatically resynchronised to the public grid, as long as the on-site mains isolator is able to perform synchronisation.
6 Electronics 6.3 TeleControl remote monitoring On-site requirements At least an analogue landline, no extension(!), as an option an ISDN connection as well; to be provided on site. Specification This accessory has a separate detailed specification. Delivery As loose accessories for on-site installation in a separate wall mounted casing; with module EM-238/363, optional integration in the module 6.3.
Electronics 6 6.3.2 Telecontrol Light for single module systems Article number CHP module type for all CHP module types ESS 710-00-0022 Viessmann 7411187 Function Fig.
6 Electronics 6.3.3 Telecontrol Exclusive Article number CHP module type for all CHP module types ESS 710-00-0023 Viessmann 7411189 Function Fig. 10 Telecontrol Exclusive function diagram The Exclusive version is required if a host is available in the system whose analogue values, fault messages and operating messages are also recorded and could be depicted on graphs.
Electronics 6 6.3.4 Telecontrol GPRS for single module systems Article number CHP module type for all CHP module types ESS 710-00-0059 Viessmann 7417756 Function Fig.
6 Electronics 6.4 Management system for multi-module management Specification CHP module type for all CHP module types This accessory has a separate detailed specification.
Electronics 6 Version The MMM-Basis can be supplied either installed in a wall mounted casing or on a mounting plate (for installation in a separate control panel – not for the CHP control panel). Optional versions • OPTION MMM Control panel version and functions (on request) For the installation of further MMM options, additional space is required: Control panel 2000 x 800 x 600 mm with plinth Power supply unit 24 VDC • OPTION MMM Controller assembly with 4 controllers E.g.
6 Electronics Optional versions • OPTION MMM Additional auxiliary drive and functions Fuse outlet 230 V / 16 A (e.g. for boiler) incl.
Electronics 6 6.5 Control units 6.5.1 Cylinder level control unit SFR 5368 463 Article number CHP module type for all CHP module types ESS 710-00-0060 Viessmann 7424555 Function Cylinder level control unit SFR to select or deselect a CHP module Capture: At the SFR control unit, the top and bottom PT100 sensors of the buffer cylinder are captured, assessed and displayed.
6 Electronics 6.5.2 Load controller Article number CHP module type For all CHP module types except EM-18/36 Function Load controller to prevent electrical power being fed into the public grid when a CHP module is being operated in mains parallel mode. Power modulation: A value for the power still to be drawn from the public grid can be freely entered. The CHP module generates power and heat simultaneously. During power modulation there may be insufficient or excess heat.
Service and training 7 7 Service and training 7.1 Service 7.1.1 Commissioning (in Germany) Article number CHP module type EM-18/36, EM-50/81, EM-70/115, EM-140/207 EM-199/263, EM-199/293, EM-238/363, EM-363/498, EM-401/549 BM-36/66, BM-55/88, BM-98/150, BM-123/177, BM-190/238, BM-366/437 ESS 900-00-0003 900-00-0004 Viessmann 7427768 7427769 900-00-0005 7000763 • Completion of the system includes commissioning and adjusting the system as well as training the client's operating personnel.
7 Service and training 7.1.
Service and training 7 7.1.3 Test run after commissioning (in Germany) Article number CHP module type for all CHP module types ESS 900-00-0011 Viessmann 7000762 Scope of service • Additional 8 h supervised test run in conjunction with commissioning • Suitable testers to be provided on site, e.g.
7 Service and training 7.2 Training 7.2.1 Local operating instructions Article number CHP module type for all CHP module types Scope of service • Local operating instructions for the customer CHP module as part of a service by the manufacturer or their representative • Duration of training approx.
5368 463 Notes Subject to changes due to technical improvements CHP accessory range – 01/2010 ESS Energie Systeme & Service GmbH 39
ESS ESS Energie Systeme & Service GmbH Celsiusstraße 9, 86899 Landsberg info@ess-landsberg.de info@ess-landsberg.
