Versatronik® 501 & 501D LON Communication Gateway Document Applicable to: Communication Versatronik 501 NR2/LON P/N 704049 Versatronik 501D NR2/LON P/N 704068 Applicable Controls Vitocontrol-S, MW1 and MW2 Vitotronic 300-K, MW1B and MW2B Vitotronic 100, GC1/GC1B Vitotronic 300, GW2 Vitotronic 300, GW5B Vitotronic 200, HO1 Vitodens 200 B2HA Technical, Installation and Configuration Information Cautionary Statement The information presented in this document is only to be used by those familiar with its app
About these instructions ! Take note of all symbols and notations intended to draw attention to potential hazards or important product information. These include “WARNING”, “CAUTION” and “IMPORTANT”. See below. ! WARNING KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.0 09/2013 Technical information subject to change without notice Indicates an imminently hazardous situation which, if not avoided, could result in death, serious injury or substantial product/property damage.
Important Regulatory and Installation Requirements Codes The installation of this unit must be in accordance with local codes. KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.0 09/2013 Technical information subject to change without notice All electrical wiring is to be done in accordance with the latest edition of CSA C22,1 Part 1 and/ or local codes. In the U.S. use the National Electrical Code ANSI/NFPA 70.
KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Installation Mounting Versatronik Gateway—120VAC Unit KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.0 09/2013 Technical information subject to change without notice 2 1 4 1 3 Mounting Steps 1. Mount Versatronik 501 Gateway in a convenient location near the connected boiler controls control. Remove cover by loosening the two screws on either side of base to release the cover. 2. Fasten base to wall using field-supplied screws/fasteners. 3.
Installation Mounting Versatronik Gateway—24VAC DIN Rail Unit Mounting Steps 1 " ! ! " # Control Connection RJ45 Paralleled BUS connection LON Connection terminals A and B 24VAC Power Connection 1. 2. 3. 4.
Versatronik 501 Dial Setting Overview Rotary Dial Setting Setting Overview 1. The rotary dial setting on the Versatronik Gateways provides addressing information for systems that may utilize a number of Versatronik Gateways. + #$ % + It is not required to make adjustments to the rotary dial setting. It should be left in the factory default position setting of 0.
Connection Overview—120VAC Communication connections—Vitotronic 100, GC1/GC1B, 300 GW2 or 300 GW5B LON Connection Overview Refer to manual specific to boiler control. Ensure necessary LON communication card installed. 1 2 A 3’/91cm CAT-5 cable is supplied with the gateway. The RJ45 is plugged into the control and terminates into the RJ45 socket inside of the Versatronik 501 gateway. 3 Versatronik 501 gateway. 4 Field wiring for LON connection to terminals A and B.
Connection Overview—24VAC Communication connections—Vitotronic 100, GC1/GC1B, 300 GW2 or 300 GW5B LON Connection Overview Refer to manual specific to boiler/system control. Ensure necessary LON communication card installed. 1 2 A 3’/91cm CAT-5 cable is supplied with the gateway. The RJ45 is plugged into the control and terminates into the RJ45 socket inside of the Versatronik 501 gateway. 3 Versatronik 501 gateway. 4 Field wiring for LON connection to terminals A and B.
Connection Overview—120VAC Communication connections—Vitocontrol-S, CT3/VD2A or Vitotronic 300-K MW1B LON Connection Overview LON 2-wire BMS Connection Refer to manual specific to boiler/ system control. Ensure necessary LON communication card installed. 1 A 3’/91cm CAT-5 cable is supplied with the gateway. The RJ45 is plugged into the control and terminates into the RJ45 socket inside of the Versatronik 501 gateway. Vitotronic 300K will need LON card installed.
Connection Overview—24VAC Communication connections—Vitocontrol-S, CT3/VD2A or Vitotronic 300-K MW1B LON Connection Overview Refer to manual specific to boiler control. Ensure necessary LON communication card installed. LON 2-Wire connection terminals A and B 3 " ! ! 2 Versatronik 501 gateway. " 2 5 Field-supplied 24VAC power supply for gateway.
Connection Overview—120VAC Communication connections—Vitocontrol-S, MW2 for Vitodens 200, WB2B or Vitotronic 300-K, MW2B LON Connection Overview LON 2-wire BMS Connection Refer to manual specific to boiler control. Ensure necessary LON communication card installed. 1 A 3’/91cm CAT-5 cable is supplied with the gateway. The RJ45 is plugged into the control and terminates into the RJ45 socket inside of the Versatronik 501 gateway.
Connection Overview—120VAC Communication connections—Vitocontrol-S, MW2 for Vitodens 200, WB2B or Vitotronic 300-K, MW2B LON Connection Overview LON 2-Wire connection terminals A and B Refer to manual specific to boiler control. Ensure necessary LON communication card installed. 3 " ! ! " 2 Versatronik 501 gateway.
Connection Overview—120VAC Communication connections—Vitodens 200, WB2B, HO1 and B2HA LON Connection Overview LON 2-wire BMS Connection Refer to manual specific to boiler control. Ensure necessary LON communication card installed. 3 + #$ 2 Versatronik 501 gateway. % + & & % 2 ) ( ( 4 Plug-in power cord for 120VAC Versatronik 501 gateways.
Connection Overview—24VAC Communication connections—Vitodens 200, WB2B, HO1 and B2HA LON Connection Overview Refer to manual specific to boiler control. Ensure necessary LON communication card installed. LON 2-Wire connection terminals A and B 3 ! 2 Versatronik 501 gateway. 2 # ! " KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Update Participant List for Vitotronic 300K, Cascade Control Participant Update This is to be carried out after all the communication connections have been completed and the Vitotronic 300K, is coded as the error manager. KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.0 09/2013 Technical information subject to change without notice Requirements: Vitotronic 300K, must be coded as the error manager (default). Refer to the Vitotronic 300K manual address 79:01.
Participant Check Vitotronic 300K, Cascade Control Participant Check KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.0 09/2013 Technical information subject to change without notice Service Diagnosis Actuator Coding Level 1 Fault History Service Functions Terminate Service? OK The participant check is used to confirm communication between the boiler controls and the Vitotronic 300K, system control. Requirements: Vitotronic 300K, must be coded as the error manager (default).
Configuration of Gateway—LON Configuration of nciNR2Config Note: Status Light Operation LED will flash once per second when not commissioned LED will flash once every 5 seconds when commissioned and communicating with boiler plant. KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Input Variable Overview KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Output Variable Overview—LON KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Output Variable Overview Continued KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Fault Codes Appendix A—Fault Codes Error codes for Viessmann control units based on controls/equipment installed KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Fault Codes Continued KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Additional Alarm/Fault Information Viessmann controls show fault codes in hexadecimal format to conserve screen space on the user interface of the boiler and system controls. The Versatronik 501 gateway uses a SNVT_count variable which is usually displayed in decimal format. KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.0 09/2013 Technical information subject to change without notice The base-format in which this fault can be displayed depends on your BMS software.
Status Information 2 Vitotronic 050/200H HK1M Vitotronic 050 HK1 Panel Vitotronic 050 HK3 Panel Vitotronic 300-K, MW1B, MW2B Vitodens 200, HO1/Vitodens 200 B2HA bit 21 : Re-circulation pump Vitotronic 333/300-K MW1 1 Vitotronic 300, GW2/GW5B Bit Relay State 0 bit 20 : DHW tank loading pump Vitotronic 100, GC1/GC1B KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Technical Information—120VAC 3 7 8 + + #$ 9 % % ) ( ( ( * ( 6 & & F1' 160mA & KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
Technical Information 4 6 7 " ! # ! " KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.
KWE P/N 394037 Versatronik 501 and 501D LON Gateway V1.0 09/2013 Technical information subject to change without notice KWE Technologies Group 750 McMurray Road Waterloo, Ontario, Canada N2V 2G5 Tel: (519) 747-5042 Fax: (519) 747-4448 www.kwe-tech.com info@kwe-tech.
