Start-up/Service Instructions for use by heating contractor Please file in Service Binder Vitodens 200-W, WB2B Series Models WB2B 19, 26, 35 Wall-mounted, gas-fired condensing boiler For operation with natural gas and liquid propane gas Heating input 31 to 125 MBH 9 to 37 kW VITODENS 200-W IMPORTANT Read and save these instructions for future reference. 5418 911 v1.6 09/2012 This trademark is registered with the U.S. Patent and Trademark Office.
Safety, Installation and Warranty Requirements Safety, Installation and Warranty Requirements Please ensure that these instructions are read and understood before commencing installation. Failure to comply with the instructions listed below and details printed in this manual can cause product/property damage, severe personal injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).
Table of Contents Page General Information ................................... 2 ...................................................... 2 Safety, Installation and Warranty Requirements Operating and Service Documentation ........................... 4 About these Start-up/Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Necessary Tools .............................................................................................
General Information Important Regulatory and Installation Requirements Codes The installation of this unit shall be in accordance with local codes or, in the absence of local codes, use CAN/CSA-B149.1 or .2 Installation Codes for Gas Burning Appliances for Canada. For U.S. installations use the National Fuel Gas Code ANSI Z223.1. Always use latest editions of codes. In Canada all electrical wiring is to be done in accordance with the latest edition of CSA C22.1 Part 1 and/or local codes. In the U.S.
General Information Important Regulatory and Installation Requirements (continued) For installations on the Commonwealth of Massachusetts, the following modifications to NFPA-54 chapter 10 apply: Excerpt from 248 CMR 5-08: 2(a) For all side-wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side-wall exhaust vent termination is less than (7)
General Information About these Start-up/Service Instructions Take note of all symbols and notations intended to draw attention to potential hazards or important product information. These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below. WARNING Indicates an imminently hazardous situation which, if not avoided, could result in death, serious injury or substantial product/property damage.
General Information Applicability CAUTION The boiler serial number must be provided when ordering replacement parts. Some replacement parts are not reverse compatible with previous versions of the Vitodens 200-W WB2B boiler.
General Information Mechanical Room During the early stages of designing a new home, we recommend that proper consideration be given to constructing a separate mechanical room dedicated to the gas- or oil-fired heating equipment and domestic hot water storage tank(s). The boiler must be located in a heated indoor area, near a floor drain, and as close as possible to a wall. Whenever possible, install the boiler near an outside wall so that it is easy to duct the venting system to the boiler.
General Information Removing Front Enclosure Panel Some of the following start-up/service steps require the removal of the front enclosure panel. To avoid personal injury and/or product damage of any kind please follow the instructions below carefully when removing the front enclosure panel. 1. Close main gas supply valve. 2. Access the control unit by lifting and pivoting the control cover and switch off system on/off switch. 2. Fig. 2 Accessing the control to switch off the boiler 3.
Initial Start-up and Service Steps Initial start-up 1. Bleed air from boiler heat exchanger 1. Connect hose to boiler filling tap E and other end to a fresh water supply (or heating medium). 2. Open fresh water supply valve and then the boiler filling tap E slowly (isolation valves connected to C and D must be closed during fill/bleed process). B A C 3. Flush boiler heat exchanger via boiler supply and return (for at least 10 min.) until all air is removed from the boiler. D E 4.
Initial Start-up and Service Steps (continued) Initial start-up A 3. Fill heating system with water C 1. Open system isolation valves at C and D (if installed). Please note: Before filling the heating system with water, check that all necessary flow check valves are installed. 2. Check inlet pressure of the diaphragm expansion tank.
Initial Start-up and Service Steps (continued) Initial start-up 4. Check power supply connection A power/pump module is supplied with the Vitodens 200-W, WB2B boiler, which requires a 120VAC power supply from a wall receptacle. The module contains a 120/230VAC step-up transformer to power the boiler with 230VAC. Refer to the Installation Instructions shipped with the module for wiring details and/or the Installation Instructions of the boiler.
Initial Start-up and Service Steps (continued) Initial start-up 6. Select language H When the boiler is started up for the first time the display appears in German (factory default setting). 1. Press “i”. “Heizkreis wählen” appears on display. 2. Press “ ” to confirm and wait for approx. 4 sec. 3. Press “i” again and “Außentemperatur” (outdoor temperature) is displayed. Außentemperatur i 50 ºF 4. Press “ “ to select required language.(language can be selected at any time by pressing “i” then “ “).
Initial Start-up and Service Steps (continued) Initial start-up 8. Convert fuel type to liquid propane gas 1. Set adjusting screw A at the gas valve to “2” (using a hex key, 2.5 mm). 2. Switch ON/OFF switch “8” to ON. 3. Call up coding level 2.(see page 40) 4. In coding address “11” select value “9”. The green LED flashes. 1 A 2 5. In coding address “82” select value “1” (operation with liquid propane gas). The Vitodens 200-W, WB2B boiler comes factory adjusted for operation with natural gas.
Initial Start-up and Service Steps (continued) Initial start-up Service 10.Measure static pressure and running pressure 1. To measure static and/or running pressure remove boiler enclosure panel as indicated page 9 in these instructions. inlet 2. Close gas shutoff valve (field supplied). A 3. Loosen screw at inlet gas pressure port A on the gas combination valve, do not remove completely. Connect manometer. outlet 4. Open the gas shutoff valve. 5. Measure static pressure. Values must be: H 14 “w.c.
Initial Start-up and Service Steps (continued) Sequence of operation and potential faults during each start-up cycle Display message Call for heat by control. no yes Blower starts up. Fault F9 after approximately 51 seconds. Fault F4/EE Fault F4/EE Fault F4/EE no Corrective action Increase boiler water set-point temperature and ensure that there is heat demand. Check cabling and plug-in connectors of the blower, as well as the blower itself.
Initial Start-up and Service Steps (continued) Initial start-up 11. Set maximum input H The maximum input (or output) for heating operation can be limited. The limit is set via the modulation range. The maximum adjustable heating input (or output) is limited upwards by the boiler coding card. The input for DHW production can be limited as well. To do so, change coding address “6F” in coding level 2. 1. Start up boiler. 2. Press “9“ and “t tw“ simultaneously until a value flashes on the display (e.g.
Initial Start-up and Service Steps (continued) Initial start-up 14. Check coaxial venting system for leaks (circular air gap measurement) A Viessmann strongly recommends that the heating contractor perform a simplified leak test during boiler start-up. For this purpose it is sufficient to measure the CO2 concentration of the combustion air in the coaxial gap of the air intake pipe. The vent pipe is considered sufficiently leak-proof if a CO2 concentration in the combustion air no higher than 0.
Initial Start-up and Service Steps (continued) Service 16. Check burner gasket and cylinder assembly Check the burner gasket A and cylinder burner assembly E for damage and replace if necessary. B F E D A C 3x 1. Remove electrode block and ionization electrode B. 2. Undo the three retaining clips C at the refractory ring D and remove refractory ring D. 3. Loosen the four Torx screws and remove cylinder burner assembly E and assembly gasket F. 4.
Initial Start-up and Service Steps (continued) Service 18. Clean combustion chamber/heat exchanger surface 1. Remove front enclosure panel (if still installed) as per the instructions on page 9 in this manual, and reinstall panel upon completion of service work. 2. Remove burner assembly as per instructions on page 18. 3. If necessary, clean the combustion chamber and heat exchanger surface A with a brush and/or rinse with water. Fig.
Initial Start-up and Service Steps (continued) Service 19. Check condensate drain 1. Check that condensate can drain freely at the siphon trap B. 2. If necessary clean siphon trap B by removing retaining clip A and siphon trap B. IMPORTANT If the condensate does not drain freely, condensate will accumulate in bottom part of boiler resulting in a burner shut-down (fault message). 3. After cleaning the siphon trap B, fill it with water, re-attach it and secure with retaining clip A.
Initial Start-up and Service Steps (continued) Initial start-up Service 21. Check diaphragm expansion tank and system pressure Perform check with the system cold. 1. Drain boiler/system and reduce pressure until the manometer reading is ”0”. 2. If the nitrogen pressure of the precharged expansion tank is less than the static pressure of the system, inflate membrane pressure to slightly exceed pressure of system. The static pressure required at the tank is based upon the static height of the system.
Initial Start-up and Service Steps (continued) Initial start-up Service 23. Check electrical connections Ensure all plug-in connectors and strain reliefs make positive contact and are seated properly. Initial start-up Service Installation Instructions Power/Pump Module 24. Check gas pipes and fittings for leaks WARNING The gas supply piping must be leak tested before placing the boiler in operation. CAUTION 5418 911 v1.
Initial Start-up and Service Steps (continued) Initial start-up Service A Fig. 14 25. Check CO2 setting The Vitodens 200-W, WB2B boiler is equipped with the Lambda Pro Combustion Management System developed by Viessmann which ensures optimal combustion quality independent of gas quality and type. (For a description of the Lambda Pro Combustion Management System, see page 27 in this manual.
Initial Start-up and Service Steps (continued) Initial start-up Service 26. Clock natural gas meter Clock natural gas meter to verify input. 1. Ensure all other gas equipment served by the meter is turned off during timing of gas input to the Vitodens 200-W, WB2B boiler. 2.Measure the time in seconds it takes for the boiler to use 10 ft.3 of gas. Divide 3600 x 10 by the number of seconds and you get the number of ft.3 of gas used per hour.
Control Technology Outdoor Reset Programming Unit (Vitotronic 200, HO1) Overview of controls and indicators A B C D E Boiler temp. 2 1 3 ?F Mo 0 4 140 A s + RESET + OK ? A Pressure gage B Fault display (red) C Operating status display (green) D Reset button E ON / OFF switch D EFG H Boiler temp.
Control Technology Outdoor Reset Programming Unit (continued) Functional description Space heating mode The control unit calculates a boiler water setpoint temperature based on the outdoor or room temperature (where a room temperature dependent remote control is connected) and on the slope/shift of the heating curve. The computed boiler water setpoint temperature is transmitted to the burner control unit.
Control Technology Outdoor Reset Programming Unit (continued) Heating system types During initial start-up the control until must be matched to the type of heating system installed. In the factory default setting, the heating system type is coded as ”00:1” (heating system with one heating circuit without mixing valve, without domestic hot water heating.
Control Technology Outdoor Reset Programming Unit (continued) Heating system types (continued) System type 4 or 5 (with or without low-loss header) Heating system with one heating circuit without mixing valve, one heating circuit with mixing valve, with/without domestic hot water heating.
Control Technology Outdoor Reset Programming Unit (continued) Boiler water or supply temperature 1,4 ºF ºC 95 35 176 80 1,2 158 70 1,0 140 60 0,6 104 40 0,4 30 0,2 77 25 68 Room 20 set-point temperature B 0,8 122 50 86 86 30 C 60 15 10 5 0 -5 -10 -15 -20 -25 -30 ºC 50 41 32 23 14 5 -4 -13 -22 ºF Outdoor temperature 50 10 41 5 Low-temperature heating system, e.g. radiant floor heating Medium-temperature heating system, e.g.
Control Technology Outdoor Reset Programming Unit (continued) Boiler water temperature or supply temperature in ºF/ºC Heating curve adjustment (continued) 230/ 110 1. To change the slope Change with coding address “d3“ in coding level 1. Setting range 2 to 35 (equals slope 0.2 to 3.5). 3.5 1.4 0.2 +68/20 -4/20 Outdoor temperature in ºF/ºC Boiler water temperature or supply temperature in ºF/ºC Fig. 16 Changing the slope 2. To change the shift Change with coding address “d4” in coding level 1.
Control Technology Outdoor Reset Programming Unit (continued) Room temperature setpoint adjustment Standard Room Temperature 1. Press “⊕”. “1r r“ flashes on the display. 90 A 2. Press “ ” to select a heating circuit without a mixing valve. C B -20 D E Fig.
Control Technology Outdoor Reset Programming Unit (continued) Connecting the boiler control to a LON system Vitocom LON Communication Module (accessory) must be connected. Installation Instructions LON Communication Module Note: Data transfer via LON can take several minutes. Single-boiler system with Vitotronic 200-H, HK1M and Vitotronic 200-H, HK1S mixing valve controls and Vitocom LON communication module Set up the LON participant numbers and other functions via coding level 2 (see table below).
Control Technology Outdoor Reset Programming Unit (continued) Connecting the boiler control to a LON system (continued) Updating the LON participant list Only possible if all participants are connected and the control unit is programmed to be fault manager (coding address ”79:1”). 1. Press “w“ + “ ” simultaneously for approx. 2 sec. Participant check is initiated (see page 35). 5418 911 v1.6 2. The participant list is updated after approx. 2 min. The participant check is completed.
Control Technology Outdoor Reset Programming Unit (continued) Connecting the boiler control to a LON system (continued) Performing participant check User check 01 A : 01 O B A Consecutive number in the participant list B Participant number Conditions: H The control unit must be programmed as fault manager (code ”79:1”) H The LON participant number must be programmed in all control units (see table on previous page) H The LON participant list in the fault manager must be up-to-date (see table on
Control Technology Outdoor Reset Programming Unit (continued) Scanning and resetting the “Service” display The red fault indicator flashes when the limits for the maintenance interval (set via coding address ”21”) and the burner service interval (coding address ”23”) have been reached. On the programming unit the word “Service” flashes.
Coding Coding Level 1 Accessing coding level 1 Note: H All codes are displayed as plain text. H Codes that are irrelevant due to the system equipment level or the setting of other codes will not be displayed. H Heating systems with one heating circuit without mixing valve *1 and one heating circuit with mixing valve *2: Initially, coding addresses ”A0” to ”d4” for the heating circuit without a mixing valve are scanned; then the coding addresses for the heating circuit with a mixing valve are scanned. 1.
Coding Coding Level 1 (continued) Overview of coding addresses Coding addresses not discussed in this section must not be changed. See page 37 for information of how to access the coding addresses in coding level 1.
Coding Coding Level 1 (continued) Overview of coding addresses (continued) Coding (factory default setting) Possible change Summer setback (econ.) A1, M2 A5:5 With heating circuit pump logic function A5:0 Without heating circuit pump logic function C5:1 to C5:127 Minimum limit adjustable from 34 to 261°F / 1 to 127°C (limited by the boiler coding card). Observe max. possible boiler water temperature.
Coding Coding Level 2 Accessing coding level 2 Note: H All codes are displayed as plain text. H Codes that are irrelevant due to the system equipment level or the setting of other codes will not be displayed. 1. Press “w“ + “r rw“ simultaneously for approx. 2 sec. 2. Press “ ” to confirm. 3. Press “⊕ / “ for the required coding address, the address flashes. 4. Press “ ”. to confirm. 5. “⊕ / “ for the selected value. 6. “ ”. to confirm.
Coding Coding Level 2 (continued) Overview of coding addresses Coding (factory default setting) Possible change System design 00 :1 System type 1, 2: 1 heating circuit without mixing valve, without DHW heating 00 :2 System type 1, 2: 1 heating circuit without a mixing valve, with DHW heating 00 :3 System type 3, 6, 8: 1 heating circuit with mixing valve, without DHW heating 00 :4 System type 3, 6, 8: 1 heating circuit with mixing valve, with DHW heating 00 :5 System type 4, 5, 7: 1 heating ci
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Value coding address 32: ...
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Value coding address 34: ...
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Coding (factory default setting) Possible change Domestic hot water (DHW) 5b:0 DHW tank directly connected to the boiler 5b:1 DHW tank connected downstream of the low-loss header 60:20 During DHW heating, the boiler water temperature is max. 20 K higher than the DHW setpoint temperature Circulation pump with 2 min.
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Coding (factory default setting) Possible change General 7F:1 Detached house 7F:0 80:1 A fault message is displayed, providing a fault is active for at least 5 sec. 80:0 Apartment Separate adjustment of holiday program and time program for DHW heating, as option Immediate fault message 80:2 to 80:199 81:0 The fault message is issued after a delay that is adjustable from 10 sec. to 995 sec.; 1 increment = 5 sec.
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Coding (factory default setting) Possible change General 9F:8 Differential temperature 8 K; only in conjunction with the mixing valve circuit 9F:0 to 9F:40 Differential temperature adjustable from 0 to 40 K (0 to 72°F) A0:1 With Vitotrol 200 (automatic recognition) A0:2 With Vitotrol 300 (automatic recognition) A2:0 Without DHW priority to heating circuit pump A2:0 Without DHW priority applicable to heating circuit p
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Coding (factory default setting) Possible change Boiler circuit, mixing valve circuit A4:0 With frost protection A4:1 No frost protection, adjustment only possible if coding address ”A3: -9” has been selected. Note: Observe the note for code ”A3”.
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Coding (factory default setting) Possible change Boiler circuit, mixing valve circuit b0:0 *1 With pump stop function: Heating circuit pump ”OFF” if the setpoint changes through a change in operating mode or through a change in the room temperature setpoint A9:0 Without pump stop function A9:1 to A9:15 With pump stop function; adjustable from 1 to 15 With remote control: Heating mode / reduced mode: With outdoor reset b
Coding Coding Level 2 (continued) Overview of coding addresses (continued) Coding (factory default setting) Possible change 5418 911 v1.6 Boiler circuit, mixing valve circuit d5:0 External heating program changeover via plug aVD: Heating program changes to constant operation with reduced room temperature E5:0 Without variable speed heating circuit pump. Do not adjust. F1:0 F2:8 Do not adjust.
Coding Coding Level 2 (continued) Resetting coding addresses to the factory default setting 1. Press “w“ + “r rw“ simultaneously for approx. 2 sec. 2. Press “ ”. “Factory set? Yes” appears. 3. Press “ ” to confirm. or 4. “⊕ / “ to select “Factory set? No”. Function Key combination Exit Page Temperatures, boiler coding card and brief scans Press “9“ and “r rw“ simultaneously for approx. 2 sec. Press “9“ and “ “ simultaneously for approx. 2 sec. Press “9“ and “t tw“ simultaneously for approx.
Service Scans Service Level Overview Coding level 1 Plain text display Coding level 2 Numerical display Resetting coding addresses to the factory default setting (continued) Press “9” and “w” for approx. 2 sec. simultaneously. Press “w” and “rw” for approx. 2 sec. simultaneously. Press “w” and “rw” for approx. 2 sec. simultaneously; then press Press “9” and “w” for approx. 1 sec. simultaneously. Press “w” and “rw” for approx. 1 sec. simultaneously.
Service Scans Temperatures, Boiler Coding Card and Brief Scans Brief scan Display screen 8 4 8 8 Software version Burner control unit 5 0: no external demand 1: external demand 6 7 8 Type Burner control unit 8 External 0 to 10V hook-up Display in °C 0: no external hook-up Number of LON participants Check digit Max.
Service Scans Scanning Operating Conditions and Sensors 1. Press “i“. “Select heating circuit” is displayed. 2. Press “ 4 sec. If one heating circuit A1. Press “⊕“ for required operating condition. “ to confirm. Wait approx. 3. Press “i“ again. 4. Press “⊕ / “ for required operating condition. 5. Press “ “ to complete scan.
Troubleshooting Diagnostics Fault display A B Outside temp. sensor 2 1 0 CD 3 1 10 4 + RESET + OK ? A Fault display B Fault symbol C Fault number D Fault code The red fault indicator flashes for every fault. A fault in the burner control unit causes the display to show ” ”. Fault Mo 57 ºC The display flashes ”Fault” if a fault message is issued.
Troubleshooting Diagnostics (continued) Retrieving an acknowledged fault message 1. Press “ “ for approx. 3 sec. 2. Press “⊕ / “ to select the acknowledged fault. Retrieving fault codes from the fault memory (fault history) The ten most recent faults are saved and can be scanned. The faults are in order of date, so the most recent fault is fault number 1. 1. Press “rw“ + “ ” simultaneously for approx. 2 sec. Fault history I 1 18 2. Press “⊕ / “ for individual fault codes. 3.
Troubleshooting Diagnostics (continued) Fault codes (continued) System behavior *1 40 Mixing valve closes 48 Mixing valve closes 50 No DHW heating 58 Cause Corrective action Heating circuit with mixing valve supply temperature sensor shorted out Heating circuit with mixing valve supply temperature sensor cable broken Tank temperature sensor shorted out Check the supply temperature sensor (see page 60) Check the supply temperature sensor (see page 60) Check the sensor (see page 60) No DHW hea
Troubleshooting Diagnostics (continued) Fault codes (continued) Fault code on display bA Cause Corrective action Mixing valve regulates to a supply temperature of 20°C Communication fault accessory kit for heating circuit with mixing valve Control mode without remote Communication fault control Vitotrol remote control, heating circuit without mixing valve, A1 Check accessory kit connections and coding.
Troubleshooting Diagnostics (continued) Fault codes (continued) Fault code on display System behavior *1 Cause Corrective action E8 Burner in fault mode The ionization current lies Check the ionization electrode and cable.
Troubleshooting Diagnostics (continued) Fault codes (continued) Fault code on display System behavior *1 Cause Corrective action F2 Burner in fault mode Fixed high limit switch open (activated) Check heating system fill level. Check the circulation pump. Bleed air from the system. Check fixed high limit switch and connecting cables.
Troubleshooting Corrective Action Check outdoor temperature sensor 600 580 560 540 520 X3 Fig. 20 Resistance in Ohms 500 480 460 440 420 400 -40 -22 -04+14 +32 +50+68+86 Outdoor temperature in ºF -40 -30 -20 -10 0 +10+20+30 Outdoor temperature in ºC 1. Pull plug ”X3” from the control unit. 2. Test the resistance of the outdoor temperature sensor across terminals ”X3.1” and ”X3.2” on the disconnected plug and compare it with the curve. 3.
Troubleshooting Corrective Action (continued) Check boiler temperature sensor, tank temperature sensor or supply temperature sensor of the low-loss header (continued) 40 2. Check the sensor resistance and compare the actual values with the curve in the chart. 20 3. If the value measured differs significantly, replace sensor. 10 8 6 WARNING The boiler temperature sensor is immersed in the heating water (risk of scalding). Drain the boiler before replacing the sensor. 4 Resistance in k Ohms 2 1 0.
Troubleshooting Corrective Action (continued) Check fixed high limit Check the fixed high limit, if the burner control cannot be reset after a fault shutdown, although the boiler water temp. is below approx. 75°C / 167°F: 1. Remove cables from the fixed high limit A. A 2. Check the continuity of the fixed high limit with a multimeter. 3. Remove and replace a defective fixed high limit. 4. After starting up the boiler, press “ RESET” on the boiler control. Fig. 23 Check fuse A F1 1.
Troubleshooting Corrective Action (continued) Check accessory kit for heating circuit with mixing valve Checking the rotational direction of the mixing valve motor: 1. Switch ON/OFF switch A at the accessory kit first OFF and then ON again. The device will perform the following self-check: H Mixing valve ”Close” (150 sec.) H Pump ”ON” (10 sec.) H Mixing valve ”Open” (10 sec.) H Mixing valve ”Close” (10 sec.) Then standard control mode resumes. A Fig. 25 2.
Additional Information Control Functions External heating program changeover The ”External heating program changeover” function is connected via input ”aVD” in the power/pump module.
Additional Information Control Functions (continued) Air bleed program During the air bleed program, the circulation pump will be alternately switched ON and OFF for 30 sec. at a time over a period of 20 min. The burner is switched OFF during the air bleed program. The program is activated via code ”2F:1” and automatically disabled after 20 min. Coding address ”2F” is reset to ”0”. Fill program If the system is to be filled with the control unit switched ON, code ”2F:2” starts the pump.
Additional Information Control Functions (continued) Reducing the heat-up time During the transition from operation with reduced room temperature to operation with standard room temperature, the boiler water or supply temperature will be raised in accordance with the selected heating curve. The boiler water or supply temperature can be automatically increased.
Additional Information Burner Program Sequence of Operation Stand by Stand-still status test (blower) Pre-purge speed test Pre-purge Pre-ignition Ignition / safety Burner modulation timing / flame or calibration stabilization Combination gas valve proof and closure test Post-purge speed test Additional Post-purge (if initiated) Call for heat Water-flow switch closed Ignition Combination gas valve Flame signal Fan speed Fan control Modulation set point Phase 0 Sequence time 2 3 4 Normal <1
Additional Information Wiring Diagram 99oC 210oF X1 X2 LON LON X1 X2 X8.15 PWM X8.13 HALL X8.12 GND X8.9 X8.8 X6.1 X2.2 X2.1 X9.9 X9.8 X8.1 X8.2 X8.3 X8.4 X9.10 X9.11 K4 A7 A8 INTERNAL CONNECTIONS OR X8.1 X9.1 GC130 BURNER IGNITION MODULE X9.3 KMK1KMK2 X8.11 X1 X8.10 X9.4 A8 WARNING! DISCONNECT POWER BEFORE SERVICING BOILER. CAUTION! LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
Additional Information Wiring Diagram (continued) Legend 1 Outside Temperature Sensor 2 Fixed High Limit A1 Main PCB (GC130 Ignition Module) Flow Temperature Sensor/Low Loss Header Fault Alarm Output A2 Internal Power Supply Unit 3 Boiler Water Temperature Sensor Ignition Transformer A3 Optolink 5 DHW Temperature Sensor Power Supply Accessory (Not Used) A4 Burner Control Unit 11 Ionization Electrode Fan Motor A5 Programming Unit 15 Flue Gas Temperature Sensor Fan Motor Control A6 C
Additional Information Parts Lists Ordering Replacement Parts: Please provide model no. from rating plate and serial no. when ordering replacement parts. Order replacement components from your Viessmann distributor. Parts 019 Gas connection pipe 028 Front panel 029 Mounting clip (set of 2) 050 Burner gasket, 187 x 5.
Additional Information Parts Lists (continued) Parts 001 Air vent w shut-off base, 3/8” 002 Heating supply connection pipe for heat exchanger 003 Heating supply connection pipe extension 004 Heating return connection pipe for heat exchanger 005 Heating return connection pipe extension 006 Heat exchanger assembly, ASME 007 Flue gas gasket 009 Condensate pipe 010 Condensate hose 011 Condensate hose 012 Test port cap (set of 2) 013 Vent pipe adaptor 60/100 014 Air intake cover 015 Air intake gasket, DN60 01
Additional Information Parts Lists (continued) Parts 008 Pressure gage, PSI 080 Control console 081 Back cover, control console 082 Fastening clip (set of 10) 083 Control housing, bottom 084 Flip-down cover 085 Pressure gage insert 086 Clip for control housing, (set of 10) 087 Hinges for control housing (set of 10) 089 Fuse, 6.3A/250V (set of 10) 091 Vitotronic 200 H01 093 LON communication module H01 with LON module adaptor (Pos.
5418 911 v1.6 Service date: by: Service date: Service date: Service date: Service date: Service date: by: by: by: by: by: Setpoint value “w.c. max. 14 “w.c. j Natural gas “w.c. 4-14 ”w.c. j LPG “w.c. 111-14 “w.c. Static pressure Running pressure (supply pressure) Maintenance Record Measurements j Check gas type Carbon dioxide content CO2 H at lower end of rated input range vol.-% H at upper end of rated input range vol.
Additional Information Technical Data Boiler Model Model No. WB2B- Natural gas / Liquid propane gas CSA input CSA output/DOE *1 heating capacity MBH kW MBH kW Net I=B=R rating *2 MBH Heat exchanger surface area ft.2 m2 19 26 35 31-67 9-20 28-61 8-18 31-93 9-27 28-85 8-25 31-125 9-37 28-114 8-33 53 74 99 10.23 0.95 10.23 0.95 10.23 0.95 Min. gas supply pressure Natural gas Liquid propane gas “w.c. “w.c. 4 10 4 10 4 10 Max. gas supply pressure *3 Natural gas Liquid propane gas “w.c.
Additional Information Technical Data Boiler Model (continued) Model No.
Additional Information Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE OPERATING W A R N I N G: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. B. BEFORE OPERATING smell all around the appliance area for gas.
5418 911 v1.
5418 911 v1.
5418 911 v1.
5418 911 v1.6 Technical information subject to change without notice. Printed on environmentally friendly (recycled and recyclable) paper.
