Instruction Manual

ManualsBrandsViking Pump ManualsPumpsNORD TSM For Helical Inline Reducers

DRIVESYSTEMS

GENERAL INSTRUCTIONS

RETAIN FOR FUTURE USE

1. Importance of the operating instructions

These operating instructions are intended to provide general

information and safety guidelines. It is the responsibility of

the buyer, machine builder, installer and user of the NORD

product to make sure that all the proper safetynotes and op-

erating instructions have been reviewed and understood. If

the contents of this instruction or any applicable operating

instructions are not understood, please consult NORD.

WARNING

Electric motors, gearmotors, electrical brakes, variable

frequency drives, and gear reducers contain potentially

dangerous high-voltage, rotating-components and

surfaces that may become hot during operation. All work

involved in the transport, connection, commissioning and

maintenance of any NORD product must be carried out by

qualiﬁed and responsible technicians.

2. Inspect incoming freight

Before accepting shipment from the freight company,

thoroughly inspect the NORD equipment for any shipping

and handling damage. If any goods called for in the bill of

lading or express receipt are damaged, or if the quantity is

short, do not accept until the freight express agent makes an

appropriate notation on your freight bill or express receipt. If

any concealed loss or damage is discovered later, notify your

freight carrier or express agent at once, and request a formal

review of your claim.

Claims for loss or damage in shipment must not be deducted

from the NORD invoice, nor should payment of the NORD

invoice be withheld awaiting adjustment of such claims, as

the carrier guarantees safe delivery. NORD will try to assist in

collecting claims for loss or damage during shipment; how-

ever, this willingness on our part does not remove the trans-

portation company’s responsibility in reimbursing you for col-

lection of claims or replacement of material.

3. Obtaining detailed operating instructions

One can receive the detailed installation and maintenance

instructions by entering a serial number (or NORD order

number) at the appropriate location on the NORD web site.

i. Record the serial number from your gearmotor, gear

reducer, or motor nameplate, or record the serial number

found on your order conﬁrmation.

ii. Go to www.nord.com/docs to download the appropriate

operating instructions.

EXAMPLE: www.nord.com/docs

Unit documentation

You can receive your unit's installation and maintenance instructions by entering a serial number or and

order number. The order number can be found on your order confirmation. The serial number can be found

on the unit’s nameplate.

820932346200

Information

Serial number 8209323462.00

Model type 9032.1AX-132 M/4 CUS BRE100 HL F IG22 VZ

Mounting position M4

Documents

BIM1040 - 90.1 & 92 Helical Bevel (US-English, 1350 KB)

BIM1002 - Hollow Keyed Shaft & Fixing Element Kit (US-English, 157 KB)

BIM1090 - Motor Brakes (US-English, 960 KB)

Kubler Encoder Wiring (US-English, 200 KB)

All Documents for 820932346200 (US-English, 2667 KB)

All Documents for 820932346200 (US-English, 2454 KB)

Unit Documentation

You can recieve your unit’s installation and maintenance instructions by entering a serial number or

order number. The order number/serial number can be found on your order conﬁrmation or on the

unit’s nameplate.

4. Intended use

NORD is a supplier of electric motors, gearmotors, reduc-

ers, electromechanical brakes, mechanical variators, and

electrical variable frequency drives that are intended for

commercial installations on larger systems and machines.

WARNING

NORD does not accept any liability for damage or injury

caused by:

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the drive system.

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and inspection covers, guarding, etc.

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Operating Instructions.

U10000 - 1 of 2

www.nord.com/docs06.09.09

NORD Gear Corporation

Toll Free in the United States: 888.314.6673

NORD Gear Limited

Toll Free in Canada: 800.668.4378

Summary of content (29 pages)

PAGE 1
GENERAL INSTRUCTIONS RETAIN FOR FUTURE USE DRIVESYSTEMS U10000 - 1 of 2 1. Importance of the operating instructions 3. Obtaining detailed operating instructions These operating instructions are intended to provide general information and safety guidelines. It is the responsibility of the buyer, machine builder, installer and user of the NORD product to make sure that all the proper safetynotes and operating instructions have been reviewed and understood.
PAGE 2
GENERAL INSTRUCTIONS RETAIN FOR FUTURE USE DRIVESYSTEMS U10000 - 2 of 2 5. Notes concerning warranty and liability 6. Checklist for installation and operation All units are supplied according to the terms described in PVS TUBOEBSE i$POEJUJPOT PG 4BMF w 5IF VOJU MJNJUFE XBSSBOUZ JT BMTP EFmOFE JO PVS i$POEJUJPOT PG 4BMFw BOE JT located in the back of our product catalogs as well as the back of your order invoice.
PAGE 3
SAFETY NOTES DRIVESYSTEMS RETAIN FOR FUTURE USE 1. Safety & information symbols All work including transportation, storage, installation, electrical connection, commissioning, servicing, maintenance and repair must be performed only by qualified specialists or personnel. It is recommended that repairs to NORD Products are carried out by the NORD Service Department. Instructions related to operational safety will be emphasized as shown.
PAGE 4
SAFETY NOTES DRIVESYSTEMS RETAIN FOR FUTURE USE U10020 - 2 of 2 7. DISPOSAL MATERIAL DISPOSAL Properly dispose of all used gear units and internal parts in accordance with all local regulations. In particular, all lubricants must be properly collected and disposed. For confirmation of specific materials used in a specific reducer or gearmotor assembly, please consult NORD with the appropriate unit identification or serial number. NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.
PAGE 5
STORAGE & COMMISSIONING DRIVESYSTEMS RETAIN FOR FUTURE USE 1. Storage U10040 - 1 of 1 3. Long-Term Storage IMPORTANT NOTE For storage periods longer than 9 months, or for storage in less than desirable conditions, please consult NORD for recommendations. Storage for up to 9 months is possible, so long as the following conditions are observed: • Store the gear unit in its actual mounting position in accordance with the speciﬁed oil ﬁll-level, in a clean and dry temperature controlled area.
PAGE 6
UNIT INSTALLATION DRIVESYSTEMS RETAIN FOR FUTURE USE 1. Installation site Drives must be properly installed if they are to produce the rated torque. Improper installation may lead to oil leaks, reduced life, or even catastrophic failure.
PAGE 7
UNIT INSTALLATION RETAIN FOR FUTURE USE DRIVESYSTEMS 5. Concrete foundation Table 2B: Tightening Torque for Metric Reducer Mounting Bolts If a concrete foundation is used, allow the concrete to set mSNMZ CFGPSF CPMUJOH EPXO UIF HFBS ESJWF (SPVU TUSVDUVSBM TUFFM NPVOUJOH QBET BOE CPMUT PG TVGmDJFOU TJ[F JOUP UIF concrete, to adequately distribute the load stress onto the concrete foundation. Figure 1: Concrete Foundation ! Grouted Structural 4UFFM .PVOUJOH 1BET " .
PAGE 8
SOLID SHAFT CONNECTIONS RETAIN FOR FUTURE USE DRIVESYSTEMS U10250 - 1 of 2 1. Solid shaft diameter tolerance Reducer input and output shaft extensions have a diameter tolerance as specified in Table 1. Table 1: Solid Shaft Diameter Tolerance Above ø (in) 0.375 1.750 Above ø (mm) 10 18 30 50 80 120 180 Tolerance To & Including ø (in) 1.750 7.500 To & Including ø (mm) 18 30 50 80 120 180 190 (in) +0.0000 / -0.0005 +0.0000 / -0.0010 Tolerance ISO 286-2 (mm) +0.012 / +0.001 +0.015 / +0.002 +0.018 / +0.
PAGE 9
SOLID SHAFT CONNECTIONS DRIVESYSTEMS RETAIN FOR FUTURE USE U10250 - 2 of 2 4. Coupling installation 5. Installing sheaves (pulleys), sprockets and gears The performance and life of any coupling depends upon how well it is installed. Coupling hubs are typically mounted flush with the shaft ends, unless specifically ordered for overhung mounting. Shaft couplings should be instaIIed according to the coupling manufacturer’s recommendations for gap, angular and paraIIeI aIignment.
PAGE 10
REDUCER MOUNTING FOOTED & FLANGE MOUNT GEAR UNITS RETAIN FOR FUTURE USE DRIVESYSTEMS 1. Foot-mounted reducers When installing the foot-mounted gear unit, observe the flatness specifications and bolt tightening torque guidelines provided in U10060 and make sure the mating mounting surface and reducer feet are clean and free of debris. Use of shims under the feet of the gear unit may be required in order to align the output shaft to the driven equipment.
PAGE 11
REDUCER MOUNTING FOOTED & FLANGE MOUNT GEAR UNITS RETAIN FOR FUTURE USE DRIVESYSTEMS U10500 - 2 of 2 3. Flange-mounted reducers (with B14 flange) 4. Foot & flange reducer housings When using the B14 flange to mount the gear unit, the bulk head plate must be engineered to minimize buckling distortions and support the cantilevered weight of the gear reducer or gearmotor.
PAGE 12
HELICAL & BEVEL REDUCER LUBRICATION DRIVESYSTEMS RETAIN FOR FUTURE USE U10750 - 1 of 2 1. Importance of proper lubrication 3. Lubrication replacement Proper gearbox lubrication is essential in order to reduce friction, heat, and component wear. Lubricants reduce heat and wear by inserting a protective “ﬂuid boundary” between mating parts and preventing direct metal to metal contact.
PAGE 13
HELICAL & BEVEL REDUCER LUBRICATION DRIVESYSTEMS RETAIN FOR FUTURE USE U10750 - 2 of 2 6. The importance of routine oil analysis 9. Drain and ﬁll-level plugs Routine oil analysis, sound lubrication practices, and good tracking of oil performance trends will help establish proper lubrication maintenance and change-out intervals. To maximize equipment reliability, NORD Gear generally recommends a condition-based lubrication maintenance program.
PAGE 14
HELICAL & BEVEL REDUCER LUBRICATION TYPES DRIVESYSTEMS RETAIN FOR FUTURE USE U11000 - 1 of 2 Lubrication Tables – Helical and Bevel Gear Units Standard Oil Lubricants ISO Viscosity VG220 Optional Oil Lubricants ISO Viscosity VG460 VG220 VG150 Oil Type MIN-EP PAO FG Ambient Temperature Range 0 to 40 ºC (32 to 104 ºF) -35 to 60 ºC (-31 to 140 ºF) -5 to 40 ºC (23 to 104 ºF) Manufacturer Brand / Type Mobil / Spartan EP220   Mobil / SHC630   Fuchs / FM220  Oil Type PAO FG-PAO FG-PAO PAO Ambient Temp
PAGE 15
HELICAL & BEVEL REDUCER LUBRICATION TYPES DRIVESYSTEMS RETAIN FOR FUTURE USE U11000 - 2 of 2 Oil Cross-reference Chart ISO Viscosity Oil Type MIN-EP PAO-EP PAO VG460 PG FG FG-PAO FG-PG MIN-EP PAO-EP PAO VG220 PG FG FG-PAO FG-PG MIN-EP PAO-EP PAO VG150 PG FG FG-PAO FG-PG Ambient Temperature Range 0 to 40 ºC (32 to 104 ºF) -20 to 80 ºC (-4 to 176 ºF) -20 to 80 ºC (-4 to 176 ºF) -20 to 80 ºC (-15 to 176 ºF) 0 to 40 ºC (32 to 104 ºF) -20 to 80 ºC (-4 to 176 ºF) -20 to 80 ºC (-4 to 176 ºF) 0 to 40 ºC
PAGE 16
HELICAL IN-LINE FOOTED OIL FILL QUANTITIES DRIVESYSTEMS RETAIN FOR FUTURE USE U11700 - 1 of 1 Helical In-line footed lubrication The following NORD Gear reducers are shipped from the factory with a pre-determined oil ﬁll level in accordance to the speciﬁed reducer size and mounting position. For additional information, please refer to the “Oil Plug & Vent Locations” documentation for your gear unit.
PAGE 17
HELICAL IN-LINE OIL PLUG & VENT LOCATIONS DRIVESYSTEMS RETAIN FOR FUTURE USE U14100 - 1 of 1 Oil plug connections Prior to commissioning the reducer, check the oil-ﬁll level using the reducer’s oil-level plug and drain or add additional oil as needed. The minimum acceptable oil level is 0.15 in (4mm) below the oil level hole. For mounting orientations other than shown please consult NORD Gear. New plug locations may be required.
PAGE 18
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS U15100 - 1 of 12 28 918 6 CUT PINION SHAFT PRESS-ON PINION SHAFT 919 26 43 18 17 35 990 16 12 11 20 35 34 7 TYPE "AS" 8 34 35 10 9 25 24 22 21 TYPE "A" 5 SK 11E - SK 51E Foot Mount 5 6 7 8 9 10 11 12 Gear Pinion Output Shaft Key Oil Seal Oil Seal Snap Ring Anti-Friction Bearing NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.
PAGE 19
HELICAL IN-LINE PARTS LIST DRAWINGS DRIVESYSTEMS RETAIN FOR FUTURE USE U15100 - 2 of 12 919 918 SK 11E - SK 51E Foot Mount 5 6 7 8 9 10 11 12 Gear Pinion Output Shaft Key Oil Seal Oil Seal Snap Ring Anti-Friction Bearing NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.
PAGE 20
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS 28 U15100 - 3 of 12 918 PRESS-ON PINION SHAFT 6 919 CUT PINION SHAFT 1 41 26 44 17 18 22 16 25 23 13* 12 35 990 24 20 35 7 8 TYPE "AS" 34 43 33 11 10 9 2 37 130 39 40 49 47 36 31 TYPE "A" 5 SK02 - SK52 Foot Mount 1 2 5 6 7 8 9 10 11 12 13 16 17 Gear Pinion Shaft Gear Pinion Output Shaft Key Oil Seal Oil Seal Snap Ring Anti-Friction Bearing NILOS Ring* Spacer Vent Plug 18 20 22 23 24 25 26 28 31 33 34 35 36 Seal
PAGE 21
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS U15100 - 4 of 12 * SK02 - SK52 Foot Mount 1 2 5 6 7 8 9 10 11 12 13 16 17 Gear Pinion Shaft Gear Pinion Output Shaft Key Oil Seal Oil Seal Snap Ring Anti-Friction Bearing NILOS Ring* Spacer Vent Plug 18 20 22 23 24 25 26 28 31 33 34 35 36 Seal Key Anti-Friction Bearing Thrust Washer Shim Snap Ring Flanged Eye Bolt Gasket Anti-Friction Bearing Key Drain Plug Gasket Spacer 37 39 40 41 43 44 47 49 130 918 919 Anti-Friction Bearing
PAGE 22
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS U15100 - 5 of 12 PRESS ON PINION SHAFT CUT PINION SHAFT 28 918 6 919 25 24 26 23 17 18 22 21 1 27 15 30 19 32 14 13 16 12 11 35 990 20 8 7 33 TYPE "AS" 35 2 10 38 43 131 42 41 9 TYPE "A" 31 29 132 39 40 36 SK62 - SK102 Foot Mount 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Gear Pinion Shaft Gear Pinion Output Shaft Key Oil Seal Oil Seal Snap Ring Anti-Friction Bearing NILOS ring Gasket Inspection Cover Spa
PAGE 23
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS U15100 - 6 of 12 * * * SK62 - SK102 Foot Mount 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 Gear Pinion Shaft Gear Pinion Output Shaft Key Oil Seal Oil Seal Snap Ring Anti-Friction Bearing NILOS ring* Gasket Inspection Cover Spacer Vent Plug NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.
PAGE 24
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS U15100 - 7 of 12 27 3 30 29 48 61 32 63 60 57 62 59 45 58 54 55 6 46 52 53 918 46 56 4 PRESS-ON PINION SHAFT 919 28 CUT PINION SHAFT SK03 - SK53 Third Stage Reduction Gear 3 4 6 27 28 29 30 32 45 Gear Pinion Pinion Bolt Gasket Spacer Third Reduction Gearcase Gasket Anti-Friction Bearing NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.
PAGE 25
HELICAL IN-LINE PARTS LIST DRAWINGS DRIVESYSTEMS RETAIN FOR FUTURE USE U15100 - 8 of 12 SK03 - SK53 Using Third Stage Reduction Gear 3 4 6 27 28 29 30 32 45 Gear Pinion Pinion Bolt Gasket Spacer Third Reduction Gearcase Gasket Anti-Friction Bearing NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.
PAGE 26
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS U15100 - 9 of 12 PRESS ON PINION SHAFT CUT PINION SHAFT 28 918 6 919 25 24 26 17 18 15 23 22 27 21 1 30 19 32 14 13 16 12 11 35 990 20 8 7 33 TYPE "AS" 35 2 43 34 47 10 38 131 48 46 41 29 39 9 TYPE "A" 133 40 5 4 45 49 44 50 36 3 51 SK63 - SK103 Third Stage Reduction Housing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Gear Pinion Shaft Gear Pinion Shaft Gear Pinion Output Shaft Key Oil Seal Oil
PAGE 27
HELICAL IN-LINE PARTS LIST DRAWINGS DRIVESYSTEMS RETAIN FOR FUTURE USE U15100 - 10 of 12 SK63 - SK103 Foot Mount 3 4 5 6 28 29 30 Gear Pinion Shaft Gear Pinion Gasket Spacer Input Cover NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.09 32 33 34 35 44 45 46 Gasket Key Drain plug Gasket Snap Ring Anti-Friction Bearing Key 47 48 49 50 51 133 Shim Bearing Snap Ring Thrust Washer Snap Ring NILOS Ring NORD Gear Corporation Toll Free in the United States: 888.314.6673 www.nord.
PAGE 28
HELICAL IN-LINE PARTS LIST DRAWINGS RETAIN FOR FUTURE USE DRIVESYSTEMS 28 U15100 - 11 of 12 918 PRESS-ON PINION SHAFT 6 919 CUT PINION SHAFT 1 41 44 22 118 117 16* 25 13* 12 24 43 121* 124 116 115 119 33 109 114 120 2 37 39 40 47 TYPE "A" 36 49 31 5 SK12/02 - SK103/52 Input Compound Reduction 1 2 5 6 12 13 16 22 24 25 28 31 Gear Pinion Shaft Gear Pinion Anti-Friction Bearing Nilos Ring* Spacer* Anti-Friction Bearing Shim Snap Ring Gasket Anti-Friction Bearing 33 36 37 39 40 41 43
PAGE 29
HELICAL IN-LINE PARTS LIST DRAWINGS DRIVESYSTEMS RETAIN FOR FUTURE USE * U15100 - 12 of 12 * * SK12/02 - SK103/52 Input Compound Reduction 12 13 16 25 109 114 Anti-Friction Bearing Nilos Ring* Spacer* Snap Ring Oil Seal Intermediate Flange 115 116 117 118 119 Lock Washer Bolt Lock Washer Bolt Intermediate Shaft, Plain 120 Intermediate Shaft, Gearcut 121 Bearing Sleeve* 124 Snap Ring * Conditionally used part NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.