Owner's manual

ManualsBrandsViking Pump ManualsPumpsTSM630.4: K-QS 124E Controller

SECTION TSM 630.4

PAGE 1 Of 10

ISSUE D

VIKING PUMP, INC. • A Unit of IDEX Corporation • Cedar Falls, IA 50613 USAVIKING PUMP, INC. • A Unit of IDEX Corporation • Cedar Falls, IA 50613 USA

TECHNICAL SERVICE MANUAL

SINGLE CHANNEL CONTROLLER

CONTENTS

INTRODUCTION

This instruction manual describes the installation and

operation of the controller. Its function is to set and monitor

the heat cartridges for our electrically heated pumps. The

controllers are programmed for a specific temperature range.

Please see the table below for a listing of the available

temperature ranges.

Your shipment should contain the following items:

• Controller(WatlowModel:PM6C2EH-AAAAAAA)

• Thermocouple

• Fittingadapterforthermocouple

• CDwithWatlowControllerManual

• 40ampRelaywithNsizepumponly

(WatlowModel:DB10-60C0-0000

Check carefully that the contents have not been damaged

during shipping.

For additional information on the heat cartridges, please

see the “Heat Cartridges” section of the TSM for your

specific pump model (TSM 630.1 or TSM 630.2).

Introduction . . . . . . . . . . . . . . . . . . . . . . . 1

Panel Layout . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . 2

Dimensions . . . . . . . . . . . . . . . . . . . . . . . 3

Installation. . . . . . . . . . . . . . . . . . . . . . . . 4

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 6

KeyLayoutandFunctions . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . 9

TechnicalData . . . . . . . . . . . . . . . . . . . . . 9

EUSpecifications . . . . . . . . . . . . . . . . . . . .10

DismantlingandDisposal . . . . . . . . . . . . . . . .10

Warranty . . . . . . . . . . . . . . . . . . . . . . . .10

SINGLE CHANNEL CONTROLLER

PANEL LAYOUT

Electronic copies of the most current TSM issue can be found on the Viking Pump website at www.vikingpump.com

TEMPTERATURE RANGE OPTIONS

Fahrenheit Celsius

0-150 0-65

0-250 0-120

0-350 0-175

0-450 0-230

FIGURE 1 - CONTROLLER PANEL LAYOUT

Summary of content (10 pages)

PAGE 1
Electronic copies of the most current TSM issue can be found on the Viking Pump website at www.vikingpump.com TECHNICAL SERVICE MANUAL SINGLE CHANNEL CONTROLLER SECTION TSM 630.4 PAGE 1 of 10 ISSUE D CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . .1 Panel Layout . . . . . . . . . . . . . . . . . . . . . . .1 Safety Information . . . . . . . . . . . . . . . . . . . . 2 Dimensions . . . . . . . . . . . .
PAGE 2
SAFETY INFORMATION AND INSTRUCTIONS INCORRECT INSTALLATION, OPERATION OR MAINTENANCE OF EQUIPMENT MAY CAUSE SEVERE PERSONAL INJURY OR DEATH AND/OR EQUIPMENT DAMAGE AND MAY INVALIDATE THE WARRANTY. This information must be read fully before beginning installation, operation or maintenance and must be kept with the controller. All installation and maintenance must be undertaken by suitably trained and qualified persons only.
PAGE 3
DIMENSIONS Controller Relay (for N size pumps only) panel mounting collar bezel gasket case SECTION TSM 630.
PAGE 4
INSTALLATION Removing The Mounted Controller From Its Case Controller Assembly 1. Make the panel cutout using the mounting template dimensions shown in Figure 1. 2. Insert the case assembly into the panel cutout. 3. While pressing the case assembly firmly against the panel, slide the mounting collar over the back of the controller. If the installation does not require a NEMA 4X (UL50, IP66) seal, simply slide together until the gasket is compressed.
PAGE 5
Relay (for N size pumps only) Assembly: 1. Push the unit in and down to catch the rail hook on top of the rail. 2. Rotate the bottom of the unit toward the rail. 3. The rail clasp will audibly “snap” into place. If the DINA-MITE does not snap into place, check to see if the rail is bent. 4. Mount the cooling fins vertically. Disassembly: 1. Press down on the release tab while rotating the unit up and away from the rail. SECTION TSM 630.
PAGE 6
WIRING Power Source For H-QS pumps, the wiring diagram in Figure 2 shows how the controller is wired to the power source, cartridge heaters, ready light, and thermocouple. Figure 4 shows the layout of the terminals on the controller. The terminal descriptions of the controller are given in Table 1. For N size pumps, the wiring diagram in Figure 3 shows how the controller is wired to the power source, cartridge heaters, relay, ready light, and thermocouple.
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figure 4 - controller TERMINAL locaTIONS Slot A Slot C L1 Normally Open (Not Ready Light) 98 K1 Common (Ready Light / Pump Interlock) Normally Closed J1 (Ready Light) Power Input; AC; Fused (Controller) Not Used 99 Common (Controller) 2 Power Input; AC; Fused (From Power Source) Common CF Not Used 3 4 Not Used 5 Heater 6 Heater 7 Power Input (From Controller) 8 Common 9 - 16 Not Used Power Output; Fused (Heat Cartridges) CD Not Used K2 Common (Heat Cartridges) CE Not Used S1
PAGE 8
KEY LAYOUT AND FUNCTIONS Upper Display In the Home Page, displays the process value, otherwise displays the value of the parameter in the lower display. Temperature Units Indicates whether the temperature is displayed in Fahrenheit or Celsius. Zone Display Indicates the controller zone. Percentage Units Lights when the controller is displaying values as a percentage. Lower Display Indicates the set point or output power value during operation, or the parameter whose value appears in the upper display.
PAGE 9
TROUBLESHOOTING Error Code Description Possible Causes Corrective Action Error Input Sensor does not provide a valid signal to controller 1. Thermocouple improperly wired or open 1. Correct wiring or replace thermocouple No heat action Output does not activate load 1. 2. 3. 4. Output is incorrectly wired Load, power, or fuse is open Set point is incorrect Heat cartridge is burnt out* 1. 2. 3. 4.
PAGE 10
TECHNICAL SERVICE MANUAL SINGLE CHANNEL CONTROLLER SECTION TSM 630.4 PAGE 10 of 10 ISSUE D EU (EUROPEAN UNION) SPECIFICATIONS The controller meets the essential requirements of the following European Union Directives by using the relevant standards shown below to indicate compliance 2004/108/EC Electromagnetic Compatibility Directive EN 61326-1 2006 Electrical equipment for measurement, control and laboratory use- EMC requirements (Industrial Immunity, Class B Emissions).