Owner's manual

SECTIONTSM 630.4 ISSUE D PAGE9 OF 10
TECHNICAL DATA - Controller
TECHNICAL DATA - Relay
TROUBLESHOOTING
Weight
6.6oz.(186g)
Supply Voltage
1x220-240(±10%)
Frequency
50or60Hz
Power Consumption
Max10VA
Fuses
UseMax15A
Terminal Wire Size
Use18to12AWG
Terminal Tightening Torque
7lb-in(0.8Nm)
Max Temperature Error @ Ambient
±3.15°F(1.75°C)
Sampling Rates for Input & Output
10Hz
Heater Relay (L2,K2)
NO-ARC15A,FormA
Ready Light Relay (L1,K1)
MechanicalRelay5A,FormC
Operating Temperature
0-149°F(-18-65°C)
Storage Temperature
-40-185°F(-40-85°C)
Allowable Humidity
0to90%;non-condensing
Protection Class
NEMA4X/IP66ifinstalledcorrectly(see
assemblystep4)
Pollution Degree
PollutionDegree2
Back-up Battery Information
• Allowsfordataretentionuponpowerfailure
• BatteryType:lithium(recycleproperly)
• TypicalBatteryLife:threecumulativeyears
ofunpoweredlifeat77°F(25°C)
Agency Approvals
• UL®ListedtoUL®61010-1FileE185611
• UL®ReviewedtoCSAC22.2No.61010-1-04
• UL®50Type4X
• FMClass3545File3029084temperature
limit switches
• CE,RoHS,andW.E.E.E.compliant
• SuitableforuseinClass1,Div2,GroupsA,
B,CandDornon-hazardouslocationsonly.
TemperatureCodeT4A
• UL®ListedtoANSI/ISA12.12.01-2007File
E184390
• CSAapproved;CSAC22.No.24File
158031Class4813-02
• UL®reviewedtoStandardNo.CSAC22.2
No.213-M1987
Weight
1.6lbs(0.7kg)
Supply
Voltage
85Vminimum-
660Vmaximum
Frequency
50or60Hz
Power
Consumption
1.2wattsperampswitched
Storage
Temperature
-40-+185°F(-40-+85°C)
Allowable
Humidity
0to90%;non-condensing
Protection
Class
IP20
Pollution
Degree
PollutionDegree2
Classification
PowerControl;InstallationIII
Agency
Approvals
• UL®508ListedandC-UL®,
FileE73741
Error Code Description Possible Causes Corrective Action
ErrorInput
Sensordoesnotprovideavalidsignal
tocontroller
1. Thermocoupleimproperlywiredoropen 1. Correctwiringorreplacethermocouple
Noheat
action
Outputdoesnotactivateload 1. Outputisincorrectlywired
2. Load,power,orfuseisopen
3. Setpointisincorrect
4. Heatcartridgeisburntout*
1. Correctoutputwiring
2. Correctfaultinsystem
3. Adjustsetpointtocorrecttemperature
4. Replaceheatcartridge
Nodisplay
NodisplayindicationorLEDillumination 1. Powertocontrollerisoff
2. Fuseopen
3. Breakertripped
4. Safetyinterlockswitchopen
5. Wiringerror
6. Incorrectvoltagetocontroller
1. Turnonpower
2. Replacefusebetweenpowersourceandcontroller
3. Resetbreaker
4. Closeinterlockswitch
5. Correctwiringissue
6. Checkvoltagerequirementsandapplycorrectvoltage
Temperature
runaway
Processvaluecontinuestoincrease
pastsetpoint
1. Thermocouplereversewired
2. Controlleroutputwiredincorrectly
3. Shortinheater
4. Powercontrollerconnectiontocontroller
defective
5. Controllerouputdefective
1. Correctthermocouplewiring(redwirenegative)
2. Verifyandcorrectwiring
3. Replaceheater
4. Replaceorrepairpowercontroller
5. Replaceorrepaircontroller
DeviceError
Controllerdisplaysinternalmalfunction
messageatpowerup.
1. Controllerisdefective 1. Replaceorrepaircontroller
* Use an ohmmeter or multimeter to determine the resistance across the
heatcartridge.Aburntoutheaterwillhaveareadingofinfinity(∞)ohms.
The customer supplied fuse between the heat cartridges and controller
will typically blow when one of the heat cartridges fails