Service manual

ManualsBrandsViking ManualsLawn MowerMT 545

Gen II Light Duty

Parts & Service Manual

2005 Ford F250/350, F450/550, 2005/08 GMC 4500 & 5500 Models

Unit Serial Number: ________________

Record the MODEL and SERIAL NUMBER of equipment for parts ordering information.

PURCHASED FROM:

DATE:

MODEL:

SERIAL NUMBER:

Summary of content (53 pages)

PAGE 1
Gen II Light Duty Parts & Service Manual 2005 Ford F250/350, F450/550, 2005/08 GMC 4500 & 5500 Models Unit Serial Number: ________________ Record the MODEL and SERIAL NUMBER of equipment for parts ordering information.
PAGE 2
2956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com TABLE OF CONTENTS DESCRIPTION: PAGE NO.
PAGE 3
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com WARRANTY POLICY Viking-Cives Midwest, Inc. warrants products of its manufacture against defects in workmanship and material for a period of one year, from the date of shipment to the customer. In consequence of this warranty, any component part or parts of such products proving defective within the above specified time will be repaired or replaced F.O.B. factory.
PAGE 4
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com WARRANTY REQUEST PROCEDURE All repairs considered for warranty that are performed outside of Viking-Cives Midwest, Inc.; require prior written authorization from Viking-Cives Midwest, Inc.. Failure to obtain written warranty authorization prior to repairs may result in the rejection of the warranty claim. To obtain warranty consideration one must provide all required Viking-Cives Midwest, Inc.
PAGE 5
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com INTRODUCTION This instruction/parts manual has operation and maintenance information for the Viking-Cives Sno-King Equipment. It has been prepared to familiarize you with the design features of the unit, and to instruct you in its proper operation and maintenance. Read this manual carefully before you operate and/or service your Sno-King Equipment.
PAGE 6
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com REGISTRATION OF EQUIPMENT AND WARRANTY INFORMATION Report any damage to equipment at once to Viking-Cives Midwest, Inc.. You should also register your equipment with Viking-Cives Midwest, Inc., by filing out a warranty certificate and registration card and returning them to Viking-Cives Midwest, Inc..
PAGE 7
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com 2005 FORD SUPER DUTY INSTALLATION INSTRUCTIONS – F250/350 & F450/550 1. Remove front bumper saving the fasteners for re-installation. 2. Remove tow hook fasteners. 3. Drop out blocker beam. 4. Install left and right attaching brackets utilizing the original fasteners and tow hooks. Also at this time install one 5/8” x 2” in hole 6” behind 3 tow hook bolts. 5. Install four ½” x 1 ½” bolts on side plate. 6.
PAGE 8
22956 HWY 61 PO BOX 295 MORLEY, MO 63767 Phone:(573)262-3545 Fax:(573)262-3369 2005 FORD ATTACH KIT PART #3SK1522 6 5 8 TWO BACK HOLES ON SIDE PLATES HAVE TO BE TRANSFERED AND DRILLED INTO TRUCK FRAME 4 USE SIX EXSISTING METRIC TOE HOOK BOLTS HERE 7 2 1 3 NOTES: ITEM NUMBER 3 IS NOT INCLUDED IN KIT 3SK1522. EQUIPMENT MAY NOT BE EXACTLY AS SHOWN.
PAGE 9
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 10
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 11
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com 2005 to 2008 GMC INSTALLATION INSTRUCTIONS – 4500 AND 5500 1. Remove front bumper saving the fasteners for reinstallation. 2. Remove tow hooks and fasteners. 3. Install items 4 and 5 to the bottom of frame rails using the 8 metric bolts provided. Don’t tighten all the way right now. 4. Install items 6 and 7 over the top of frame rails making sure item 8 is between frame and two outside holes.
PAGE 12
22956 HWY 61 PO BOX 295 MORLEY, MO 63767 (573)262-3545 PH (573)262-3369 FX 2005 GMC 4500 & 5500 ATTACH KIT PART #3SK1543 NOTES: ITEMS 6 & 8 MOUNT OVER THE TOP OF TRUCKS FRAME RAILS 3 2 11 NOTES: USE (4) OEM TOW HOOK FASTENERS 7 9 6 18 8 4 12 16 14 5 NOTES: REPLACE (8) OEM METRIC FASTENERS WITH ITEM #18 WHICH ARE PROVIDED 14 16 15 17 10 13 1 16 NOTES: ITEM #1 IS NOT INCLUDED IN KIT 3SK1543 NOTES: ITEMS 9 & 11 ARE REAR BRACE ARM CLIPS WHICH ARE INSTALLED REARWARD ON THE FRAME USING EXSISTIN
PAGE 13
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com 2005 GMC 4500 & 5500 ATTACH KIT: ** CAN ONLY PURCHASE AS AN ENTIRE ASSEMBLY** ITEM # PART # DESCRIPTION QTY 1 3SK1543R ATTACH MOUNT DRIVERS SIDE 1 2 3SK1543L ATTACH MOUNT PASSENGER SIDE 1 3 3SK2211 LD RECEIVER WELDMENT 1 4 VIK-P00270-2 ANGLE 3.000 X 3.000 X 0.375 – 9.313 1 5 VIK-P00271-2 ANGLE 3.000 X 3.000 X 0.375 – 9.313 1 6 VIK-P00257-4 PLATE 5.000 X 14.544 X 0.
PAGE 14
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 15
22956 Highway 61 Morley, MO 63767; PH: 573-262-3545; FAX: 573-262-3369; www.vikingcives.com 2008 FORD SUPER DUTY INSTALLATION INSTRUCTIONS – F250/350 & F450/550 1. Remove front bumper saving the fasteners for reinstallation. 2. Install left and right attaching brackets, (items 2 &3) using one ¾” x 2” bolt (item 6) and ¾” flat washer (item 7) in the formed vertical angle and one in the back hole in the side plate.
PAGE 16
This Owner's Manual File is Contained Within 3SK1524 ASS'Y.idw 4 5 10 1 3 8 11 ITEM NUMBER 1 IS NOT INCLUDED IN KIT 3SK1524 NOTES 2 12 7 10 ITEM DRAWING NO. ALT. ITEM NO. 1 3SK2211 2 3SK1524-L 3 3SK1524-R 4 3SK3700 81073D 5 3SK3781 6 32K3795 81064E 7 81062X 3SK3820 8 3SK3811 9 3SK3610 81083 10 3SK3698 81072 11 3SK3661 12 3SK3670 13 233819 81070A EQUIPMENT MAY NOT BE EXACTLY AS SHOWN.
PAGE 17
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 18
212 NORTH EVANS ROAD, EVANSDALE, IOWA 50707 (319)236-7977 PH (319)236-7980 FX 2008 GMC 4500 AND 5500 ATTACH KIT PART #3SK1544 NOTES: ITEMS 6 & 8 MOUNT OVER THE TOP OF TRUCK FRAME RAILS 11 7 3 2 NOTES: USE (4) OEM TOW HOOK FASTENERS 9 6 8 18 4 12 16 NOTES: REPLACE (8) OEM METRIC FASTENERS WITH ITEM 18 WHICH ARE APPROVED 14 5 14 16 15 17 10 13 16 1 NOTES: ITEMS 9 AND 11 ARE REAR BRACE ARM CLIPS WHICH ARE INSTALLED REARWARD ON THE FRAME USING EXSISTING CROSS MEMBER HOLES ITEM 10 IS WELDED OF
PAGE 19
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 20
22956 HWY 61 PO BOX 295 MORLEY, MO 63767 (573)262-3545 PH (573)262-3369 FX SNO-KING (GEN. II) ASSEMBLY 5 3 4 1 2 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE. This Owner's Manual File is Contained Within NEW SNO-KING ASSEMBLY.
PAGE 21
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com SNO-KING GEN.
PAGE 22
956 HWY 61 PO BOX 295 MORLEY, MO 63767 (573)262-3545 PH (573)262-3369 FX SNO-KING GEN II LIGHT DUTY LIFT FRAME 4X4 4 1 12 7 3 2 8 13 9 10 11 5 7 13 12 6 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE. 22 This Owner's Manual File is Contained Within NEW FORD LIFT FRAME.
PAGE 23
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com SNO-KING GEN.
PAGE 24
22956 HWY 61 PO BOX 295 MORLEY, MO 63767 (573)262-3545 PH (573)262-3369 FX SNO-KING GEN. II LIGHT DUTY LIFT FRAME 2X4 4 1 3 8 13 5 12 13 8 11 12 5 14 6 8 15 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE. 24 This Owner's Manual File is Contained Within NEW GMC LIFT FRAME.
PAGE 25
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com SNO-KING GEN.
PAGE 26
22956 HWY 61 P.O. BOX 295 Morley, MO. 63767 Phone: (573)262-3545 Fax: (573)262-3369 SNO-KING LD RECIEVER ASSEMBLY GEN II PART #3SK2209 4 2 3 2 1 3 4 3 4 2 3 2 4 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE. 26 This Owner's Manual File is Contained Within 3SK2209-2.
PAGE 27
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 28
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com SNO-KING CUSHION VALVES WITH CENTRAL HYDRAULIC SYSTEMS: A cushion valve is always required in the reverse circuit of a Sno-King snowplow! When you purchase a package which includes an electric / hydraulic power unit, a relief valve is an integral part of the power unit reverse valve.
PAGE 29
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com MAINTENANCE PROCEDURE: TIGHTENING PACKING NUTS ON SNOW PLOW CYLINDERS Adjusting packing nuts are used on snowplow cylinders to hold the cylinder together as well as providing pressure against the chevron style rod packing. As the nut is tightened, the v – shaped packing flare out and seal tightly against the rod surface.
PAGE 30
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com TORQUE ARM REMOVAL: Proper torque arm removal is accomplished by pulling the arms from the torque tube assembly via the threaded portion of the inner shaft. Never attempt to pound out the arms, as the arms will be damaged. To install the arms, adequately lubricate the inside of the torque tube, the outside of the torque arms, and press the arms into the torque tube while protecting the threads.
PAGE 31
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com SNO-KING MOLDBOARD / PUSHFRAME ASSEMBLY INSTRUCTIONS: 1. Position the moldboard assembly face down on a flat surface. 2. Remove the factory installed 1” and ¾” fasteners from the left and right torque arm assemblies. 3.
PAGE 32
212 NORTH EVANS ROAD, EVANSDALE, IOWA 50707 (319)236-7977 PH (319)236-7980 FX SNO-KING LIGHT DUTY PUSHFRAME ASSEMBLY PART #3SK3 7 15 18 20 8 2 22 10 12 21 10 22 1 14 19 20 18 3 9 22 6 11 9 4 19 16 5 19 13 19 17 NOTES: ITEM NUMBER 23 IS NOT SHOWN ORDERED IF YOU ARE USING CENTRAL HYDRAULICS INSTEAD OF ITEM NUMBER 22 NOTES: OPTIONAL 1 1/2 X 8 REV CYLINDER AVALIBLE FOR 10' LD MOLDBOARDS (PART #3SK4000) STANDARD 2 X 8 REV CYLINDERS FOR ALL 10' LD MOLDBOARDS (PART #3SK4020) NOTES: ITEMS NU
PAGE 33
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.com SNO-KING GEN.
PAGE 34
22956 HWY 61 MORLEY, MO. USA 63767 Phone: (573)262-3545 (319)262-3369 9' POLY MOLDBOARD ASSEMBLY PART #3SK2116 1 15 6 16 17 6 13 13 2 17 14 7 10 7 8 7 15 7 11 4 5 9 15 12 3 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE. 34 This Owner's Manual File is Contained Within 9 ft blade assem.
PAGE 35
22956 HWY 61, MORLEY, MO. USA 63767 Phone: (573)262-3545 Fax: (573)262-3369 9' STEEL MOLDBOARD ASSEMBLY PART #3SK2117 12 1 12 9 13 4 13 6 5 6 7 5 6 6 13 3 11 2 8 13 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE. 35 This Owner's Manual File is Contained Within 3SK2117.
PAGE 36
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 37
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 38
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 39
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 40
22956 HWY 61 PO BOX 295 MORLEY, MO 63767 (573)262-3545 PH (573)262-3369 FX PLATE WASHER LAYOUT 1 8 FT MOLDBOARD PART NUMBER 3SK8WK HARDWARE KIT 1 2 1 1 9 FT MOLDBOARD PART NUMBER 3SK9WK HARDWARE KIT 4 4 3 10 FT MOLDBOARD PART NUMBER 3SK10WK HARDWARE KIT EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE.
PAGE 41
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 42
22956 HWY 61 PO BOX 295 MORLEY, MO 63767 (573)262-3545 PH (573)262-3369 FX BLADE/HINGE ASSEMBLY INSTRUCTIONS 4 5 3 2 1 NOTES: DON'T USE CUTTING TORCH TO REMOVE BOLTS WHEN CHANGING CUTTING EDGE. IT WILL RUIN ADIPRENE HINGE. NOTES: ALWAYS USE NEVER SEIZE ON ALL BOLTS WHEN REINSTALLING REPLACEMENT BLADES EQUIPMENT MAY NOT BE EXACTLY AS SHOWN.
PAGE 43
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 44
22956 HWY 61 PO BOX 295 MORLEY, MO 63767 (573)262-3545 PH (573)262-3369 FX SNO-KING RUBBER DEFLECTOR 9' REPRESENTED 2 4 6 5 1 SNO-KING MUSHROOM SHOE, PIN, & WASHERS PART #3SK2279 3 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN. SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON-GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM, VIKING-CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT & SPECIFICATION WITHOUT NOTICE. 44 This Owner's Manual File is Contained Within RUBBER DEFLECTOR.
PAGE 45
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 46
This Owner's Manual File is Contained Within SNO-KING REMOTE.idw AUX LEFT REVERSE PLOW D O W N U P PLOW POWER FLOAT BLUE (MOTOR) GREEN (RIGHT) WHITE ( FLOAT [DOWN]) ORANGE (UP COIL) BLACK (GROUND) RED (+ 12V) YELLOW (LEFT) POWER: ON OFF PRESSURE RELEASE TOGGLE SWITCH EQUIPMENT MAY NOT BE EXACTLY AS SHOWN.
PAGE 47
PAGE 48
A B 2 M1 15 11 9 8 6 5 3 2 1 2 MATERIAL: DRAWN BY: KMK DATE: 9/22/2004 CHECKED BY: DATE: DWG SIZE: ANSI A SCALE: ALT. ITEM: EST. UNITS: 3/8 ID C - 0.0 TO + 0.
PAGE 49
A 6'' - RED 6'' - BLACK M28 BROWN 10'' M24 (FUSE 15 AMP) A 2 5/16 B2 RED BLACK 3/8 B1 THIRD-ANGLE PROJECTION DO NOT SCALE THIS DRAWING 3 DESCRIPTION 11 16 7 1 15 6 10 1 SK6105M DWG NO. 14 5 2 9 13 4 12 3 DATE REV NO. UNLESS OTHERWISE SPECIFIED ALL BENDS ARE 90° DIMENSIONS ARE IN INCHES TOLERANCES ARE AS NOTED FRACTIONAL +/- 1/8 DECIMAL +/- .062 ANGLES +/.
PAGE 50
3 MATERIAL: DO NOT SCALE THIS DRAWING REV ECN DESCRIPTION C1 PORT (PASSENGER SIDE CYLINDER) DRAWN APPVD C2 PORT (DRIVERS SIDE CYLINDER) 1 DATE C D 2 DRAWN BY: KMK DATE: 9/23/2004 CHECKED BY: DATE: DWG SIZE: ANSI C SCALE: ALT. ITEM: EST. UNITS: THIRD-ANGLE PROJECTION 1 3SK4056M DWG NO. THIS DOCUMENT CONTAINS CONFIDENTIAL, PROPRIETARY INFORMATION AND IS THE EXCLUSIVE PROPERTY OF VIKING-CIVES GROUP.
PAGE 51
PAGE 52
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.
PAGE 53
22956 Highway 61 Morley, MO 63767 PH: 573-262-3545; FAX: 573-262-3369 www.vikingcives.