TABLE OF CONTENTS SECTION 1: MAINTENANCE PROCEDURE MAINTENANCE CHECK LIST TENSIONING THE BELT PROCEDURE DECK RE-WAXING PROCEDURE CLEAN THE GROOVES PROCEDURE LUBRICATING THE AIR SHOCK PROCEDURE SECTION 2: WIRING DIAGRAM T9700 MCB NAME : MEB1J (WIRING DIAGRAM) T9600/T9500 MCB NAME : MEA9J (WIRING DIAGRAM) T9450/T9350/T9300/T9200/T9250 MCB NAME : JHT2.
SECTION 1 MAINTENANCE PROCEDURE
PREVENTIVE MAINTENANCE SCHEDULE VISION TREADMILL Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Bolts Frame Inspect Inspect Clean Clean (Vacuum) Running Belt Top Inspect #3 Carbon Brush Inspect Power Cord Inspect Display Console Clean Handlebar Clean Inspect Inspect Handrail & Handlebar Inspect Front Roller Clean Rear Roller Emergency Button Tension Wheel Inspect Inspect Test Inspect V Belt Deck Re-waxing Replace Clean Inspect Inspect & Re-waxing Running Bel
TENSIONING THE BELT Caution: Over-tightening of the roller will severely shorten the life of the belt and may cause further damage to other components. Running Belt: If when you plant your foot on the belt, you can feel a slipping sensation then the belt has stretched and is slipping across the rollers. This is a normal and common adjustment on a new treadmill. To eliminate this slipping, tension both the rear rollers Allen bolts 1/4 TURN as shown above. Try the treadmill again to check for slipping.
DECK RE-WAXING PROCEDURE Frequency: Every 1 month. LUBE Name: DOW CORNING 350 SILICON Procedure: 1. Loosen the tension bolts at both ends. 2. Pull the belt with your left hand and apply the silicon in the deck with your right hand. (The volume of silicon applied is about 25CC.) 3. Tighten the tension bolts. 4. Start the treadmill. Step on the treadmill belt to walk the silicon in. Adjust the belt tension if necessary. 5. With the clamp-on meter, measure the current draw of the motor.
CLEAN THE GROOVES PROCEDURE Frequency: Every 3 months. Procedure: 1.Remove the drive belt and check the grooves in belt for dirt or dust and clean it. 2.Check the grooves in motor pulley for dirt or dust and clean it. 3Check the grooves in roller pulley for dirt or dust and clean it. If dirty grooves in the drive belt, motor and roller pulley, there will be noises while running.
LUBRICATING THE AIR SHOCK Frequency: Every 6 months. Procedure: 1.Fold up the frame by using the deck-locking lever. 2.Add the lubricating oil on the shaft of the air shock. 3.Lift the frame up and down, repeating this several times to allow the lubricating oil blend into air shock.
SECTION 2 WIRING DIAGRAM INSTRUCTION
T9700(TM51D/E) MCB WIRING(FOR 110V / 220V) T2 T1 T6 T8 T5 T7 T3 T1-----Motor wire (black) T2-----Motor wire (red) T3-----D1 of on/off switch T4-----D3 of on/off switch T5-----20-pin console cable T6-----Elevation cable T7-----Speed sensor line T8----- Ground wire 2-1 T4 VR1
T9600HRT(COMFORT)/T9600HRT/T9500HRT/T9450HRT/T935 0/T9300 MCB WIRING(FOR 110V / 220V) T2 T1 T6 T9 T7 T8 T5 T3 T1-----Motor wire (black) T2-----Motor wire (red) T3-----D1 of on/off switch T4-----D3 of on/off switch T5-----8-pin console cable T6-----Elevation cable T7-----6-pin console cable T8----- Speed sensor line T9----- Ground wire 2-2 T4 VR1
T9200/T9250 MCB WIRING(FOR 110V / 220V) T2 T1 T9 T7 T8 T5 T6 T3 T1-----Motor wire (black) T2-----Motor wire (red) T3-----D1 of on/off switch T4-----D3 of on/off switch T5-----8-pin console cable T6-----Elevation cable T7-----6-pin console cable T8----- Speed sensor line T9----- Ground wire 2-3 T4 VR1
SECTION 3 CONSOLE ENGINEERING MODE GUIDE
T9700(TM51D/E) TREADMILLS (for Software Ver. 2.5) Apply to : 1. VISION T9700/T9600 serise treadmail . 2. 2004 year T9700 serise treadmail. 3. 2004 year for ID How to enter into the engineering mode? 1. Press & Hold both “ELEVATION UP” and “SPEED DOWN” at the same time for 3-5 sec. Then, the dot vision display will show “DGB1J A564” and right display is show VERSION ” 2. Press the "ELEVATION" or "SPEED" to selectyou want and press the "SELECT" key enter.
KEY BEHALE FUNCTION key name function SELECT SPEED UP To Store up the parameter Add this show parameter of speed and elevation Decrease this show parameter of speed and elevation Press the STOP key for 3~5 sec will reset to sources Add address Decrease address No function SPEED DOWN STOP ELEVATION UP ELEVATION DOWN START CONFIGURE INCLUDE ADDRESS description SOURCES MIN MAX P0 MIN SPD set the Low speed 0.
P13 ELV DIR Change the incline altitude 255 0 255 P14 ELV ERRS Change the altitude error switch, 0=OFF, 1=ON 0 0 1 P15 SCROLL set the change display show letter 7 1 255 P16 LUBE HRS Accumulate the after one lube to now hour 0 0 0xffff P17 CLEAN Accumulate the after clean to now distance 0 0 0xffff P18 BRUSH Accumulate the change motor brush to now distance 0 0 0xffff P19 EXIT Go away the engineer mode speed Remarks: 1.
T9600HRT(COMFORT)/T9600HRT/T9500HRT/T9450HRT/ T9350/T9300 TREADMILLS ( for Software Ver. 5.9) Apply to : 1. VISION T9300/T9350/T9400/T9450/T9500 serise treadmail. 2. 2004 year T9300/T9350/T9450/T9500/T9600 serise treadmail. 3. 2004 year T9350/T9450/T9500 for ID How to enter into the engineering mode? 1. Press & Hold both “ELEVATION UP” and“SPEED DOWN” at the same time for3-5 sec. Then, the dot vision display will show DGAJ n0nE” . 2.
KEY BEHALE FUNCTION key name SELECT SPEED UP function To Store up the parameter Add this show parameter of speed and elevation Decrease this show parameter of speed and elevation Add address Decrease address Enter P0~P14 parameter SPEED DOWN ELEVATION UP ELEVATION DOWN START ENG1 ADDRESS P0 P1 P2 P3 P4 P5 P6 DEFINITION MIN SPD MAX SPD 1/2 MAX SPD ELV SLP ELV ZERO ELV MAX MODEL SET Metric/ English SOURCES SCOPE refer to appendix(1) 1 refer to appendix(1) refer to appendix(1) refer to appendix(2)
Appendix (1) SOU=SOURCES PARAMETER SCO=SCOPE PARAMETER MODEL Metric/ P6 P0 P1 English SET SOU SCO SOU SCO English 0 Metric 1 T9300HRT English (TM55D) SOU SCO P4 P5 SOU SCO SOU SCO 217 130~255 2~70 363 250~511 189 100~270 69 1~150 41 2~70 363 250~511 189 100~270 69 1~150 217 130~255 2 41 2~70 363 250~511 189 100~270 69 1~150 217 130~255 Metric 3 41 2~70 363 250~511 189 100~270 69 1~150 217 130~255 T9400HRT English (TM56) 2 41 2~70 363 250~511 189 100~270
Metric 9 29 2~70 348 250~511 179 100~270 63 1~150 177 English 24 29 2~70 348 250~511 179 100~270 Metric 34 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 T9600HRT English (TM53) 10 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 Metric 11 29 2~70 348 250~511 179 100~270 63 1~150 177 130~255 63 1~150 177 Appendix (2) Min. Speed Max. Speed Max Grade 0 1 0.5MIL 1.0KM 10MIL 16KM English1 Metric1 2 3 0.5MIL 1.
Remarks : 1. If set address P6 model is T9450(Configuration Number 6/7/23/33) machine the address P11 will automatic set to 7,because running band the depth is 4.4mm. 2. If you want to the clean accumulate time and distance, please press the "ELEVATION UP and DOWN" for 5 sec of user mode.
T9200/T9250 TREADMILLS ( for Software Ver. S706) How to enter into the engineering mode? 1. Press & Hold both “ELEVATION UP” and “SPEED DOWN” at the same time for3-5 sec. Then, the dot vision display first will show VERSION ” follow show ENG 1 ” 2. Press the "ELEVATION" or "SPEED" to select you want and press the "START" key enter.
ENG1 ADDRESS P0 P1 P2 P3 P4 P5 P6 P7 DEFINITION MIN SPD MAX SPD No function No function ELV ZERO ELV MAX No function MAX TIME SOURCES 450 2000 SCOPE 210~3900 2000~3900 30 245 1~255 1~255 99 P8 WEIGHT P9 P10 OP HOURS (hr) OP DIST (Mile/km) 150LB(Mile) 68kg (Km) 0 0 5~99 min(Km/Mile the same) 35~400LB(Mile) 35~400kg(Km) 0~9999 0~9999 Remarks: 1.
SECTION 4 MCB LED INSTRUCTIONS
MCB LED Indication When we designed the lower control board (MCB) for our Note: Use a multi-meter treadmills we placed status lights (LEDs) on it to aid in field diagnosis and repair. The following is an overview of what to test the power these indicator lights mean and what can be checked with them in the field. socket. 110v mode: 95v 140v 220v mode: 210v 250v Note: For MCB (Lower-board) Note: For PCB (Upper-board) AC Light- When lit, this indicates that the MCB has power applied.
MCB LED Indication MTR Light- When lit, indicates the High Power Direct Current supply for the motor (B+) is online. This light will remain lit for a period of time after power has been removed from the MCB. While the MTR light remains lit, anyone handling the MCB should use caution since there is still a hazardous potential present. When the MTR light is off, B+ is not present and the motor controller will not operate.
MCB LED Indication Note: the incline is being commanded up UP Light- Indicates the PCB is commanding the incline motor to move up. If the User is commanding the incline to increase and this light is not lit, check cabling, verify proper PCB operation and replace it if either is defective. If the problem persists, replace the MCB. If the light is lit but the incline is not moving, check and verify incline motor and its connection to the board; check fuse F2. If this problem persists replace MCB.
PWM MCB LED CHART NO.
MCB LED-AIDED TROUBLESHOOTING CHART NO. PROBLEM/RESULT CORRECTIVE ACTION 1 No operation of MCB or PCB Verify connections, power switch, circuit breaker and fuse 2 No operation of MCB or PCB Check fuse F1 3 PCB will not power up 4 PCB will power up but the MCB will not operate 5 Will not operate the motor 6 Will not operate the motor 7 MCB in current limit mode 8 Will not operate the motor 9 Incline does not move 10 Incline does not move Replace MCB Verify adequate line voltage.
SECTION 5 TROUBLESHOOTINGS
No display on console Possible causes: 1. 2. 3. 4. 5. Breaker is damaged. ON/OFF switch is damaged. MCB is damaged. 6-pin console cable is damaged. PCB is damaged. Fix: 1. ( refer to “MCB LED layout & indication”……SECTION 6) Verify if LED 115vAC(AC) is lit. If this LED is lit, go to step 2. If LED 115vAC(AC) is not lit, verify the following: A Inspect the circuit breaker to see if it has tripped off. B ( If it is tripped off….like diagram B, reset the breaker. And check which part is short-circuited.
Running speed is not stable Possible causes: 1. AC power voltage is too low. 2. Tension of drive belt or running belt is too loose. 3. Poor adjustment of MCB. 4. MCB is damaged. 5. Motor is damaged. Fix: 1. Check the power voltage by using voltage-meter to see if it is within 120V 15% or 230V 15%. If the power voltage isn't within the range, look for a qualified electrician for help. 2. Open the motor cover, if the belt has stretched and is slipping across the rollers when running.
Treadmill starts to run by itself Possible causes: 1. The console cable is broken. 2. PCB is out of order. 3. MCB is out of order. Fix: 1.Replace the console cable with a new one. 2.Replace the PCB. 3.Replace the MCB. All or some of the keys on console do not work Possible causes: 1. Keypad connecting plug is not fit-in properly. 2. Keypad is damaged. 3. PCB is damaged. Fix: 1. Disconnect the keypad and replace the keypad, and check again. 2. Replace the keypad. 3. Replace the PCB.
Noises generated under motor cover Possible causes: 1.The running belt tension is adjusted too tight. 2.The bearing of front roller is not installed correctly. 3.Dirty grooves of drive belt. 4.The motor is damaged. Fix: 1. Adjust the belt tension so that the belt does not start slipping and then check if the noise has disappeared. Let the treadmill run, without using it, for at least 5 days because sometimes the bearing will settle and become quiet then check if the noise has disappeared. 2.
Treadmill will not start Possible causes: 1. 2. 3. 4. MCB is damaged. 8-pin console cable is damaged. PCB is damaged. Motor is damaged. Fix: Open motor cover, verify wire connection MTR1 and MTR2 on the MCB then plug in the power cord and turn on the power switch. Then press “START“ button. Please check below item: 1. Verify the LED indicator of MTR is lit. (If that LED MTR is not lit, replace MCB.) 2. Verify if LED PWM is lit. (if it is not lit, replace 8-pin console cable.) 3.
Incline function does not work Possible causes: 1. 2. 3. 4. 5. The 8-pin console cable is damaged. Incline motor is damaged. PCB is damaged. MCB is damaged. The incline setting is not correct. Fix: Enter to the Engineering Mode to recalibrate the elevation values Then press "FAST" and "SLOW" key to see if the incline motor will be activated. 1. OR Use a new 8-pin console cable to connect PCB and MCB. Then press "FAST" and "SLOW" key to see if the incline motor will be activated. 2.
Heart-Rate-Control function does not work Possible causes: 1. 2. 3. 4. 5. Transmitter does not contact with user's chest very well. Transmitter(Polar-belt) is at low battery status. Transmitter(Polar-belt) is damaged. Heart-rate-control board is damaged. PCB is damaged. Fix: 1. Center the transmitter on your chest below the pectoral muscle(breast) as shown, then check again. 2. Remove the battery cover of the transmitter. Replace a new battery and check again.
Error Messages on the Console T9700 (TM51D/E) Error code definition Error E4 E5 E6 E7 Definition Incline motor parameter over the set Incline motor not to movement Incline motor the signal not answer Speed over the 2.0 mph km/h Error Message "E4" : Please enter the engineer mode to execute the AUTO-CAL MODE. Error Message "E5" : 1. Please check the incline motor cable whether to inset MCB. 2. Check the console signal whether transmission to MCB, you can refer to MCB LED UP and DOWN.
T9600HRT (COMFORT)/T9600HRT/T9500HRT/T9450HRT/T9350/T9300 Error code definition Error E4 E5 E6 Definition Incline motor parameter over the set Incline motor not to movement Incline motor the signal not answer TROUBLESHOOTINGS Error Message " E4" : Please enter the engineer mode to execute the AUTO-CAL MODE Error Message " E5" : 1. Please check the incline motor cable whether to inset MCB. 2. Check the console signal whether transmission to MCB, you can refer to MCB LED UP and DOWN.
T9200/T9250 Error code definition Error code definition Error E2 Definition Incline motor problem Error Message " E2" : 1. Please check the incline motor cable whether to inset MCB. 2. Check the console signal whether transmission to MCB, you can refer to MCB LED UP and DOWN. If LED not light please check the console cable and console. If LED have light please replace the incline motor 3.
SECTION 6 SOFTWARE UPGRADE PROCEDURE Revision: 1.
VISION SERIES TREADMILL SOFTWARE UPGRADE SOP A. Service Tools & Accessories: 1. Computer (Notebook is preferred) 2. Connection cables ( Parts NO: MQMXCV001 and MQMXCV002) 3. Software 6-1 Revision: 1.
B. Steps: 2. Connection cables & short pin is ready. 3. Turn ON the power switch. 4. Find out the software version file in the computer and then actuate/open the file by “click” the mouse twice. 5. The computer will be turned into DOS mode, and run the installation work. Automatically. (It takes around 2 minutes for installation.) 6. After competed installation, the computer will show passing on the computer screen. 7. Turn OFF the power switch. 8. Disconnect the cables. 9.