Repair Manual

91. Install the transaxle range switch, as shown in
Figure 208, torque bolts to 11 N·m (97 in.lb.).
92. Install new special "O" ring seal on bottom of
integral cooler, as shown in Figure 209, retain
with small amount of Trans-Jel®.
Note: This "O" ring seal has centering tabs
cast into the inside diameter (See Figure 209).
93. Install the integral cooler assembly on converter
housing, as shown in Figure 208.
Note: Cooler has a tab that must be inserted
in recess of converter cover. All models are not
equipped with this recess (See Figure 208).
94. Install flat washer on integral cooler retaining
bolt first, then install cone shaped washer on the
retaining bolt, as shown in Figure 208.
95. Install new "O" ring seal and install the integral
cooler retaining bolt, as shown in Figure 208.
96. Torque the integral cooler retaining bolt to
35 N·m (26 ft.lb.), using 10 mm allen socket..
97. Install the integral cooler flow control pipe into
cooler inlet pipe, if used, as shown in Figure 208.
Note: For flow control, a distributor pipe is
installed into the supply side of the integral
cooler on some models only. Do not install
flow control pipe in the return side of the
integral cooler.
AU
AF
AU
FA
GVW A
AW
GV
G
8
0G
Z
2 330
C
020
3 2
168
T
G 005
0 3 H9 03
-73
5 44
02
4
0
-
151
1
-
20
3 T
0
8
C 2
16
O
Z
3
30 0 5
0
H
0
9G
0
04
1
2 TRANSAXLE RANGE SWITCH.
3 TRANSAXLE RANGE SWITCH RETAINING BOLTS (2 REQUIRED).
4 INTEGRAL COOLER TO CASE SPECIAL "O" RING SEAL.
5 INTEGRAL COOLER ASSEMBLY.
6 "O" RING SEAL.
7 FLAT WASHER.
8 CONE SHAPED LOCKING WASHER.
9 INTEGRAL COOLER RETAINING BOLT.
10 INTEGRAL COOLER FLOW CONTROL PIPE (SOME MODELS).
4 INTEGRAL COOLER TO CASE SPECIAL "O" RING SEAL.
5 INTEGRAL COOLER ASSEMBLY.
2
3
4
4
TABS
TAB MUST BE
INSERTED IN RECESS
IN HOUSING
TAB MUST BE
INSERTED IN RECESS
IN HOUSING
5
5
6
7
8
9
10
TRANSAXLE FINAL ASSEMBLY (CONT'D)
Continued on Page 121
120
Copyright © 2010 ATSGCopyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 208 Figure 209
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