Repair Manual

12. Assemble the upper valve body parts exactly as
shown in Figure 152, and lube with the proper
ATF as they are installed.
Note: Use a small amount of Trans-Jel® on the
flat retainers, to prevent them from falling out,
as all valves are not spring loaded.
13. Install the worm track small parts into the upper
valve body exactly as shown in Figure 153.
Note: VW check valve diameters are provided
in Figure 153 legend. Spring specs are not
provided as they vary by model.
319
ENLARGED VIEW
252 UPPER VALVE BODY ASSEMBLY.
300 MAIN VALVE BODY SPACER PLATE (MODEL SENSITIVE).
319 PLASTIC FILTER FOR SOLENOID REGULATOR VALVES.
348 PRIMARY TO SECONDARY P.R. VALVE CHECK VALVE (PLASTIC).
349 B1 CLUTCH CHECK VALVE (PLASTIC).
350 CHECK BALL, 5.3 MM (.210") DIAMETER.
351 CHECK VALVE (.392" DIAMETER).
352 CHECK VALVE SPRING.
353 K1 CLUTCH AND ACCUMULATOR CHECK VALVE (PLASTIC).
354 K3 CLUTCH AND ACCUMULATOR CHECK VALVE (PLASTIC).
NOTE: SMALL PLASTIC CHECK VALVES INCLUDED IN TRANS-TEC® KIT.
348
348
349
349
350
350
351
352
353
353
252 (ACCUMULATOR SIDE)
252
(MAIN SPACER SIDE)
300
"09G" UPPER VALVE BODY SMALL PARTS, EXPLODED VIEW
T1
354
Figure 153
VALVE BODY ASSEMBLY (CONT'D)
COMPONENT REBUILD (CONT'D)
9. Disassemble upper valve body and place valves,
springs and retainers on appropriate trays exactly
as they were removed, as shown in Figure 152.
Small parts are shown in Figure 153.
10. Clean all upper valve body parts thoroughly and
dry with compressed air.
11. Inspect all upper valve body parts thoroughly for
any wear and/or damage.
Note: Sonnax® has several kits available for
bore wear and restoring bore integrity.
Continued on Page 94
93
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