TACO ZONE CONTROLS WIRING GUIDE Pages Switching Relays – Single Zone Wiring Switching Relays – Oil Boiler Wiring Safety Notice Switching Relays – NON EXP Connected Together with Priority 2– 2 23 – 4 5 – 11 Switching Relays – EXP Connected Together with Priority 12 – 14 Switching Relays – Multiple Indirect Hot Water Heaters 15 – 16 Switching Relays – EXP Connected To Reset Controls (PC700, 702 & 705) 17 – 28 Zone Valve Controls – NON EXP Connected Together with Priority 29 – 34 Zone Valve Controls
TACO Zone Control Product Information Switching Relays Product No. SR501 SR501-845RP SR502 SR503 SR504 SR506 Description 1 Zone Switching Relay 1 Zone Switching Relay Replacement PC Board for Honeywell R845, RA89A, RA832 or Comparable Relay 2 Zone Switching Relay with Priority 3 Zone Switching Relay with Priority 4 Zone Switching Relay with Priority 6 Zone Switching Relay with Priority Switching Relays with PowerPort Options and Expandable to 20 Zones Product No.
TO: 120 VAC POWER JUMPER CIRCULATOR TO: TT ON BOILER TO: ZC CIRCULATOR Note: When using Alternative Wiring diagram, the boiler operating control’s ZC terminal will see the load of the circulator(s). Warning: When using Alternative Wiring diagram, wiring instructions must be followed so power originates from the boiler aquastat.
NOTE: No tankless coil priority.
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SR502/503 Switching Relay Controlling Another SR502/503 Switching Relay AQUASTAT ON DHW HEATER A T T ZONE1 ZONE2 ZONE3 MASTER 24 VAC POWER PRIORITY ON VIA JUMPER PLACEMENT SR 503 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY FUSE 1 AMP POWER ZONE 1 ZONE 2 ZONE 3 N P ZC H X2 X1 ZR ZONE1 ZONE2 ZONE3 JUMPER 120 VOLT CIRCULATORS N 120 VAC POWER H DHW HEATER CIRCULATOR T T T ZONE1 ZONE2 ZONE3 PRIORITY OFF VIA JUMPER PLACEMENT SLAVE 24 VAC POWER SR 503 THREE ZONE SWITCHING RELAY W
SR502/503 Switching Relay Controlling Another SR504/506 Switching Relay AQUASTAT ON DHW HEATER T A T MASTER PRIORITY ON VIA JUMPER PLACEMENT 24 VAC POWER SR 503 ZONE1 ZONE2 ZONE3 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY FUSE 1 AMP POWER ZONE 1 ZONE 2 ZONE 3 N P ZC H X2 X1 ZR ZONE1 ZONE2 ZONE3 JUMPERS 120 VOLT CIRCULATORS THERMOSTATS T SLAVE SR 506 ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE 6 PRIORITY ON SIX ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY 120V RELAY 24 VAC POWER
Two SR504/506 Switching Relays Connected Together AQUASTAT ON DHW HEATER A T T T ZONE 4 PRIORITY ON OFF SR 504 PRIORITY ON ZONE 1 ZONE 2 ZONE 3 ZONE 4 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 120V RELAY 24 VAC POWER X X ZC ZR END SWITCH ZONE1 ZONE2 ZONE3 ZONE4 POWER INPUT 120 VOLT CIRCULATORS FUSE 1 AMP 120 VAC INPUT JUMPER DHW HEATER CIRCULATOR T BOILER SR 504 T T ZONE 4 PRIORITY ON OFF PRIORITY ON ZONE 1 ZONE 2 ZONE 3 ZONE 4 FOUR ZONE SW
Priority Zoning Circulator Controlling SR504/506 Switching Relay MASTER PRIORITY ON PRIORITY ZONING CIRCULATOR PRIORITY OFF THERMOSTAT 2 1 BOILER 4 3 ON PRIORITY POWER IN PR-IN PR-OUT LIVE NEUT 120 VAC INPUT A AQUASTAT ON DHW HEATER THERMOSTATS T PRIORITY OFF SLAVE SR 506 ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE 6 PRIORITY ON SIX ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY 120V RELAY 24 VAC POWER X X END SWITCH OFF POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZC ZR ZONE1 ZONE2 ZON
9 BOILER FUSE 1 AMP SLAVE 24 VAC POWER X A T T ZONE 4 PRIORITY ON OFF INPUT ZONE4 POWER 120 VOLT CIRCULATORS ZONE3 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY ZONE 1 ZONE 2 ZONE 3 ZONE 4 T ZONE1 ZONE2 TO: "TT" ON BOILER REMOVE JUMPER ZC ZR END SWITCH X 120V RELAY SR 504 T AQUASTAT ON DHW HEATER POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 PRIORITY OFF THERMOSTAT 2 1 BOILER 4 3 FUSE 1 AMP SLAVE PRIORITY POWER IN PR-IN PR-OUT LIVE NEUT OFF ON X X T T T ZONE3 ZONE 4 PRIORITY ON
BOILER FUSE 1 AMP SLAVE 24 VAC POWER X REMOVE JUMPER ZC ZR T T ZONE 4 PRIORITY ON OFF INPUT ZONE4 POWER 120 VOLT CIRCULATORS ZONE3 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY ZONE 1 ZONE 2 ZONE 3 ZONE 4 T ZONE1 ZONE2 TO: "TT" ON BOILER END SWITCH X 120V RELAY SR 504 T 24 VAC POWER POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 JUMPER A ZONE2 T ZONE3 T ZONE3 FUSE 1 AMP SLAVE X2 X1 ZR ZONE1 ZONE2 TWO ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY ZONE1 N P ZC H FUSE 1 AMP SR 503 P
11 BOILER 24 VAC POWER FUSE 1 AMP SLAVE X TO: "TT" ON BOILER REMOVE JUMPER ZC ZR END SWITCH X 120V RELAY SR 504 T T T ZONE3 JUMPER 4 4 6 6 5 N H 3 N/O N/C N/C N/O ZONE 4 PRIORITY ON OFF INPUT POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 PRIORITY OFF DHW CIRCULATOR ZONE4 POWER 120 VOLT CIRCULATORS ZONE1 ZONE2 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY ZONE 1 ZONE 2 ZONE 3 ZONE 4 T FUSE 1 AMP SLAVE 120 VAC INPUT T STAT POWER 24 VAC POWER DHW HEATER AQUASTAT ON 24 R W VAC T T CO
SR501-EXP Switching Relay Controlling Another SR504/506 Switching Relay AQUASTAT ON DHW HEATER TO: "TT" ON BOILER A TO: OPTIONAL ZONE VALVE OR iSeries MIXING VALVE MASTER MODE POWER CONTROLS RESET END SWITCH NORMAL EXPANSION X X 1 2 3 4 SLAVE FUSE 1 AMP THERMOSTAT ZONE VALVE T/R T/W COM 1 2 SR 501-EXP MASTER POWER T STAT FUSE 5 AMP N H ZC ZR H POWER INPUT H 120VAC 120VAC CIRC PRIORITY INPUT OUTPUT OUTPUT OUTPUT DHW CIRCULATOR JUMPER T THERMOSTATS SLAVE SR 506 ZONE1 ZONE2 ZONE3 Z
MODE H N MASTER SLAVE NORMAL RESET BOILER 120 VAC INPUT FUSE 1 AMP POWER CONTROLS TO BOILER AQUASTAT RELAY EXPANSION 1 2 ZONE VALVE H 24 VAC SLAVE SYSTEM PUMP TURNS ON WHEN ANY ZONE VALVE OPENS EXCEPT WHEN THE DHW HEATER (SR501-EXP) CALLS. SYSTEM PUMP 24 VAC TO BOILER AQUASTAT RELAY 120 VAC INPUT BLACK WHITE 120 VAC INPUT BLACK WHITE DHW HEATER CIRCULATOR T STAT POWER TO: OPTIONAL ZONE VALVE OR iSeries MIXING VALVE BOILER TURNS ON WHEN ANY ZONE VALVE OPENS.
2 Expandable Switching Relays Connected Together SWITCH SETTINGS Master/Slave: Slave Reset/Normal: Normal Priority Zone: Off THERMOSTATS T SLAVE SLAVE PLUG-IN CARDS MASTER EXPANSION POWER CONTROL INTERFACE ZONE 4 PRIORITY ON OFF 1 2 3 4 ZONE 1 ZONE 2 ZONE 3 ZONE 4 SR504-EXP FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY RESET NORMAL POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 24 VAC 120V RELAY SR 504-EXP POWER X X ZC ZR END SWITCH ZONE1 ZONE2 ZONE3 ZONE4 POWER 120 VOLT CIRCULATORS INPUT FU
15 FUSE 1 AMP BOILER 24 VAC POWER SLAVE X TO: "TT" ON BOILER JUMPER ZC ZR END SWITCH X 120V RELAY SR 504 T T ZONE3 ZONE NOT USED 24 VAC POWER ZONE 4 PRIORITY ON OFF INPUT ZONE4 POWER 120 VOLT CIRCULATORS ZONE1 ZONE2 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY ZONE 1 ZONE 2 ZONE 3 ZONE 4 T MASTER POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 PRIORITY ON JUMPERS A ZONE2 A ZONE3 POWER 24 V AC ZONE3 FUSE 1 AMP SLAVE X2 X1 ZR ZONE1 ZONE2 TWO ZONE SWITCHING RELAY WITH OPTIONAL PRIO
16 SWITCH SETTINGS BOILER 24 VAC POWER POWER CONTROL INTERFACE SLAVE 1 2 3 4 X TO: "TT" ON BOILER JUMPER ZC ZR END SWITCH X 120V RELAY SR 504-EXP ZONE 4 PRIORITY ON OFF MASTER ZONE NOT USED INPUT ZONE4 POWER 120 VOLT CIRCULATORS ZONE3 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY SR504-EXP ZONE 1 ZONE 2 ZONE 3 ZONE 4 T ZONE1 ZONE2 PLUG-IN CARDS RESET NORMAL EXPANSION FUSE 1 AMP MASTER Master/Slave: Master Reset/Normal: Normal Priority Zone: On 24 VAC POWER POWER ZONE 1 ZO
PC700 Boiler Reset Control Connected to SR501-EXP Switching Relay OUTDOOR SENSOR SWITCH SETTINGS Master/Slave: Master Reset/Normal: Reset PC700 THERMOSTAT TO: "TT" ON BOILER BOIL OUT SEN SEN T ZONE CONTROL TO: OPTIONAL ZONE VALVE OR iSeries MIXING VALVE BOILER SENSOR POWER CONTROLS MODE RESET NORMAL SLAVE END SWITCH EXPANSION X X 1 2 3 4 FUSE 1 AMP THERMOSTAT ZONE VALVE T/R T/W COM 1 2 SR 501-EXP MASTER POWER T STAT FUSE 5 AMP N H ZC ZR H POWER INPUT H 120VAC 120VAC CIRC PRIORITY
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing Switching Relay OUTDOOR SENSOR AQUASTAT ON DHW HEATER A Note: If Zone Control comes on without a call for heat, reverse Reset Override input (1 & 2) wires on SR501-EXP.
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing Zone Valve Control OUTDOOR SENSOR AQUASTAT ON DHW HEATER A Note: If Zone Control comes on without a call for heat, reverse Reset Override input (1 & 2) wires on SR501-EXP.
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing Tankless Coil Boiler – Zoning with Circulators OUTDOOR SENSOR THERMOSTATS T EXISTING ZONE CONTROL POWER CONTROLS END SWITCH PC700 EXPANSION X X 1 2 3 4 RESET OVERRIDE T/R T/W COM 1 2 MODE RESET ZONE 4 PRIORITY ON OFF SR 504 ZONE1 ZONE2 ZONE3 ZONE4 K1-A MASTER FUSE 1 AMP ZONE CONTROL SR 501-EXP SLAVE BOILER SENSOR K1 NORMAL FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY 120V RELAY K1-B N K2-A H ZC ZR H POWER INPU
21 OUTDOOR SENSOR ZONE CONTROL BOILER BOILER SENSOR BOIL OUT SEN SEN PC700 24 VAC POWER POWER CONTROL INTERFACE FUSE 1 AMP MASTER 1234 X JUMPER ZC ZR END SWITCH X 120V RELAY RESET NORMAL PLUG-IN CARDS TO: "TT" ON BOILER SLAVE Master/Slave: Master Reset/Normal: Reset Priority Zone: On or Off SWITCH SETTINGS ZONE3 INPUT N H POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 120 VAC INPUT ZONE 4 PRIORITY ON OFF ZONE4 POWER 120 VOLT CIRCULATORS ZONE1 ZONE2 FOUR ZONE SWITCHING RELAY WITH OPTIONAL
22 BOILER #2 BOILER #1 BOILER SENSOR STAGE STAGE BOIL OUT ZONE 1 2 SEN SEN CONTROL PC702 DHW DEMAND OUTDOOR SENSOR 1234 FUSE 1 AMP MASTER WIRING NEEDED ONLY IF PRIORITY ZONE IS DHW POWER 24 VAC POWER CONTROL INTERFACE SLAVE X JUMPER ZC ZR END SWITCH X 120V RELAY RESET NORMAL PLUG-IN CARDS SYSTEM CIRCULATOR (OPTIONAL) Master/Slave: Master Reset/Normal: Normal Priority Zone: On or Off SWITCH SETTINGS ZONE3 INPUT N H POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 120 VAC INPUT ZONE 4 PRIORIT
23 OUTDOOR SENSOR ZONE CONTROL BOILER BOILER SENSOR SUPPLY SENSOR BOIL SUP OUT SEN SEN SEN PC705-2 BLACK BLUE RED FUSE 1 AMP MASTER 1234 X SYSTEM CIRCULATOR AND/OR BOILER (SEE NOTE A) END SWITCH X 120V RELAY JUMPER ZC ZR RESET NORMAL PLUG-IN CARDS TO: "TT" ON BOILER SLAVE 24 VAC POWER INJECTION CIRCULATOR SYSTEM CIRCULATOR AND/OR BOILER (SEE NOTE B) Master/Slave: Master Reset/Normal: Reset Priority Zone: On or Off ZONE3 INPUT NOTE B: WHEN SYSTEM CIRCULATOR IS CONNECTED TO RED
PC700 Boiler Reset Control Connected to 2 EXP Switching Relays OUTDOOR SENSOR SWITCH SETTINGS Master/Slave: Master Reset/Normal: Reset Priority Zone: On or Off PC700 T SLAVE MASTER PLUG-IN CARDS ZONE 4 PRIORITY ON OFF 1 2 3 4 MASTER ZONE CONTROL BOIL OUT SEN SEN THERMOSTATS EXPANSION POWER CONTROL INTERFACE ZONE 1 ZONE 2 ZONE 3 ZONE 4 SR 504-EXP BOILER SENSOR FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY RESET NORMAL POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 24 VAC 120V RELAY POWER X X
PC702 2–Stage Boiler Reset Control Connected to 2 EXP Switching Relays OUTDOOR SENSOR SWITCH SETTINGS Master/Slave: Master Reset/Normal: Normal Priority Zone: On or Off DHW DEMAND THERMOSTATS T MASTER PC702 SLAVE STAGE STAGE BOIL OUT ZONE 1 2 SEN SEN CONTROL PLUG-IN CARDS ZONE 4 PRIORITY ON OFF 1 2 3 4 MASTER EXPANSION POWER CONTROL INTERFACE ZONE 1 ZONE 2 ZONE 3 ZONE 4 SR 504-EXP BOILER SENSOR FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY RESET NORMAL POWER ZONE 1 ZONE 2 ZONE 3 ZONE
PC705 Variable Speed Pump Injection Control Connected to 2 EXP Switching Relays SWITCH SETTINGS Master/Slave: Master Reset/Normal: Reset Priority Zone: On or Off OUTDOOR SENSOR THERMOSTATS T MASTER GREEN/GROUND (SEE NOTE B ON PAGE 23) SLAVE PLUG-IN CARDS 1 2 3 4 MASTER RED EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 SYSTEM CIRCULATOR BLUE SR 504-EXP PC705-2 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY RESET NORMAL BOIL SUP OUT SEN SEN SEN ZONE CONTROL BLACK ZONE 4 PRIORITY ON OFF INJECTION
PC700 and PC705 Controls Connected to 2 EXP Switching Relays OUTDOOR SENSOR SWITCH SETTINGS Master/Slave: Master Reset/Normal: Reset Priority Zone: On or Off T SLAVE PC700 MASTER PLUG-IN CARDS 1 2 3 4 MASTER ZONE CONTROL BOIL OUT SEN SEN THERMOSTATS EXPANSION POWER CONTROL INTERFACE ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 4 PRIORITY ON OFF SR 504-EXP BOILER SENSOR FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY RESET NORMAL POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 24 VAC POWER 120V RELAY X X END
PC702 and PC705 Controls Connected to 2 EXP Switching Relays SWITCH SETTINGS Master/Slave: Master Reset/Normal: Normal Priority Zone: On or Off OUTDOOR SENSOR THERMOSTATS T MASTER DHW DEMAND SLAVE PC702 PLUG-IN CARDS 1 2 3 4 MASTER EXPANSION POWER CONTROL INTERFACE STAGE STAGE BOIL OUT ZONE 1 2 SEN SEN CONTROL ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 4 PRIORITY ON OFF SR 504-EXP FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY RESET NORMAL BOILER SENSOR POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 24 VAC POWE
BOILER H N 24 VAC 24 VAC FACTORY INSTALLED TRANSFORMER FACTORY INSTALLED TRANSFORMER END SWITCH SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
BOILER H N WHITE 24 VAC 24 VAC SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
BOILER H N WHITE 24 VAC 24 VAC FACTORY INSTALLED TRANSFORMER FACTORY INSTALLED TRANSFORMER DHW PUMP EXTRA MAIN END END SWITCH SWITCH JUMPER 3&4 ZONE 1 1 2 3 4 T T ZONE 1 T T ZONE 4 ZVC 406 T T ZONE 3 T T ZONE 5 T THERMOSTAT 1 2 3 ZONE 3 1 2 3 4 TACO 3 WIRE ZONE VALVE ZONE 2 1 2 3 4 MOTOR END SWITCH ZONE 5 1 2 3 4 AQUASTAT ON DHW HEATER PRIORITY ZONE JUMPER 3&4 ZONE 6 1 2 3 4 SEE NOTE VALVE 4 T STAT 5 VALVE 5 T STAT 6 VALVE 6 POWER VALVE 2 T STAT 3 VALVE 3 T STAT 4 VALVE 1 T ST
BOILER H N WHITE 24 VAC 24 VAC EXTRA MAIN END END SWITCH SWITCH DHW PUMP DHW PUMP TURNS ON ONLY WHEN PRIORITY ZONE CALLS.
BOILER H N WHITE 24 VAC 24 VAC FACTORY INSTALLED TRANSFORMER FACTORY INSTALLED TRANSFORMER DHW PUMP EXTRA MAIN END END SWITCH SWITCH SECONDARY PUMP COMES ON WHEN ANY ZONE CALLS EXCEPT PRIORITY ZONE. DHW PUMP TURNS ON ONLY WHEN PRIORITY ZONE CALLS.
2 ZVC404/406 Connected Together with Priority THERMOSTAT THERMOSTAT THERMOSTAT T T T Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
2 EXP Zone Valve Controls Connected Together with System Pump Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
2 EXP Zone Valve Controls Connected Together with DHW Pump Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
2 EXP Zone Valve Controls Connected Together with System and DHW Pumps Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
2 EXP Zone Valve Controls Connected Together with System, DHW and Secondary Pumps Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
39 BOILER OUTDOOR SENSOR ZONE CONTROL TACO, INC ZVC406-EXP END SWITCH B PUMP RESET NORMAL END SWITCH A BOILER SYSTEM CIRCULATOR DRY CONTACTS 1 2 3 4 JUMPER 3&4 ZONE 1 1 2 3 4 T T ZONE 4 ZVC 406-EXP T T ZONE 3 T T ZONE 5 T THERMOSTAT TACO 3 WIRE ZONE VALVE 1 2 3 ZONE 3 1 2 3 4 MOTOR END SWITCH ZONE 5 1 2 3 4 OFF PRIORITY ZONE JUMPER 3&4 ZONE 6 1 2 3 4 T T ZONE 6 ZONE 6 PRIORITY ON 4 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING) ZONE 4 1 2 3 4 SIX ZONE ZONE VALVE CONTROL WITH OPT
BOILER #2 BOILER #1 BOILER SENSOR STAGE STAGE BOIL OUT ZONE 1 2 SEN SEN CONTROL BLACK 120 VAC INPUT WHITE BLACK 120 VAC INPUT WHITE 24 VAC WIRING NEEDED ONLY IF PRIORITY ZONE IS DHW N/O COM N/C ZONE 6 RELAY END SWITCH A BOILER DHW CIRCULATOR NORMAL SYSTEM CIRCULATOR 1 2 3 4 JUMPER 3&4 ZONE 1 1 2 3 4 T T ZONE 4 ZVC 406-EXP T T ZONE 3 T T ZONE 5 T THERMOSTAT TACO 3 WIRE ZONE VALVE 1 2 3 ZONE 3 1 2 3 4 MOTOR END SWITCH ZONE 5 1 2 3 4 OFF PRIORITY ZONE JUMPER 3&4 ZONE 6 1 2 3 4
41 BOILER ZONE CONTROL WHITE BLACK 120 VAC INPUT BLACK WHITE 120 VAC INPUT BLACK BOILER SENSOR SUPPLY SENSOR BOIL SUP OUT SEN SEN SEN PC705-2 BLUE RED TO BOILER AQUASTAT RELAY 24 VAC END SWITCH B PUMP N/O COM N/C ZONE 6 RELAY NORMAL DRY CONTACTS 1 2 3 4 END SWITCH A BOILER JUMPER 3&4 ZONE 1 1 2 3 4 T T ZONE 4 ZVC 406-EXP T T ZONE 3 T T ZONE 5 T THERMOSTAT TACO 3 WIRE ZONE VALVE 1 2 3 ZONE 3 1 2 3 4 MOTOR END SWITCH ZONE 5 1 2 3 4 OFF PRIORITY ZONE JUMPER 3&4 ZONE 6 1 2
PC700 Boiler Reset Control Connected To 2 EXP Zone Valve Controls OUTDOOR SENSOR Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
PC702 2–Stage Boiler Reset Control Connected To 2 EXP Zone Valve Controls OUTDOOR SENSOR Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
PC705 Variable Speed Pump Injection Control Connected To 2 EXP Zone Valve Controls OUTDOOR SENSOR SWITCH SETTINGS Master/Slave: Master Reset/Normal: Reset Priority Zone: On or Off GREEN/GROUND (SEE NOTE B ON PAGE 23) RED SYSTEM CIRCULATOR Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
PC700 and PC705 Connected To 2 EXP Zone Valve Controls OUTDOOR SENSOR Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
PC702 and PC705 Connected To 2 EXP Zone Valve Controls SWITCH SETTINGS Master/Slave: Master Reset/Normal: Normal Priority Zone: On or Off OUTDOOR SENSOR DHW DEMAND PC702 Note: When a circulator is used on the priority zone instead of a zone valve, jumper 3 and 4 of the priority zone.
HAFC101 with 1 Speed Air Handler THERMOSTAT T Optional Power Wire to Thermostat that Requires 24VAC To: Aquastat on Return Line of Hydro Coil C R W Y G T T THERMOSTAT AQUASTAT Power On Call for Heat Fan, Cooling Fan, Heating HAFC101 HYDRO AIR FAN CONTROL BOILER AIR HANDLER X X C R Y G G LOW HIGH Dry Contacts To: “T T” on Boiler or Switching Relay 24 VAC Jumper Line Fan Relay Outdoor Condenser Unit M HAFC 101 WITH 1 SPEED AIR HANDLER (Both HFC 101 and HAFC 201 are capable of 1 and 2 speed
HAFC101 with 2 Speed Air Handler THERMOSTAT T To: Aquastat on Return Line of Hydro Coil Optional Power Wire to Thermostat that Requires 24VAC C R W Y G T T THERMOSTAT AQUASTAT Power On Call for Heat Fan, Cooling Fan, Heating HAFC101 HYDRO AIR FAN CONTROL BOILER AIR HANDLER X X C R Y G G Line Fan Relays High Low Dry Contacts To: “T T” on Boiler or Switching Relay 24 VAC LOW HIGH Outdoor Condenser Unit M HAFC 101 WITH 2 SPEED AIR HANDLER (Both HFC 101 and HAFC 201 are capable of 1 and 2 sp
HAFC201 with 1 Speed Air Handler To: Optional Aquastat on Return Line of Hydro Coil THERMOSTAT T Optional Power Wire to Thermostat that Requires 24VAC To: Optional Aquastat or Thermostat to sense low ambient temperature C R W Y G T T T T THERMOSTAT WATER COIL FREEZE PR AQUASTATS Power On Call for Heat Fan, Cooling Fan, Heating HAFC201 HYDRO AIR FAN CONTROL OFF DRY CONTACTS 1 MIN ON DELAY - FAN 3 MIN ON DELAY - FAN 2 MIN @ 24 HR - PUMP 30 SEC @ 2 WK - PUMP ON NOTE: For 4 minute on delay of Heating
HAFC201 with 2 Speed Air Handler To: Optional Aquastat on Return Line of Hydro Coil THERMOSTAT T Optional Power Wire to Thermostat that Requires 24VAC To: Optional Aquastat or Thermostat to sense low ambient temperature C R W Y G T T T T THERMOSTAT WATER COIL FREEZE PR AQUASTATS Power On Call for Heat Fan, Cooling Fan, Heating HAFC201 HYDRO AIR FAN CONTROL OFF DRY CONTACTS 1 MIN ON DELAY - FAN 3 MIN ON DELAY - FAN 2 MIN @ 24 HR - PUMP 30 SEC @ 2 WK - PUMP ON NOTE: For 4 minute on delay of Heating
51 OPTIONAL POWER WIRE TO THERMOSTAT THAT REQUIRES 24VAC AQUASTAT AIR HANDLER LOW HIGH M BOILER TO: "TT" ON BOILER FUSE 1 AMP OUTDOOR CONDENSER UNIT POWER PM CALL FOR HEAT FAN, COOLING FAN, HEATING 24 VAC POWER 2 SPEED AIR HANDLER Low X X C R Y G G BOILER HAFC101 HYDRO AIR FAN CONTROL THERMOSTAT High X END SWITCH X 120V RELAY JUMPER ZC ZR SR 504 AQUASTAT BOILER HIGH M INPUT ZONE4 POWER 120 VOLT CIRCULATORS ZONE3 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY POWER ZONE 1 Z
3 Wire Thermostat Connected to TACO Switching Relay 3 WIRE THERMOSTAT T COM T W T T R ZONE 4 PRIORITY ON OFF SR 504 ZONE 1 ZONE 2 ZONE 3 ZONE 4 FOUR ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 24 VAC POWER 120V RELAY X X ZONE1 ZONE2 ZC ZR END SWITCH ZONE3 ZONE4 POWER INPUT 120 VOLT CIRCULATORS FUSE 1 AMP H 120 VAC INPUT JUMPER N TO: "TT" ON BOILER BOILER 120 VAC INPUT BLACK FACTORY INSTALLED TRANSFORMER WHITE THERMOSTAT THERMOSTAT T T T R R
53 WHITE 120 VAC INPUT BLACK WHITE 120 VAC INPUT BLACK END SWITCH TO T&T ON BOILER OR PUMP RELAY 24 VAC FACTORY INSTALLED TRANSFORMER FACTORY INSTALLED TRANSFORMER T T 24 VAC POWER IN NOTE: WHEN USING ZVC 404 OR ZVC 406, CONNECT WIRE #2 OF ZONE VALVE TO PRIORITY ZONE RIGHT TT SCREW T T ZONE 2 T T ZONE 4 ZVC 405 T T ZONE 3 T T ZONE 5 T THERMOSTAT 1 2 3 ZONE 3 1 2 3 4 3 WIRE ZONE VALVE (TACO TYPE) ZONE 2 1 2 3 4 ZONE 4 1 2 3 4 ZONE 5 1 2 3 4 FIVE ZONE ZONE VALVE CONTROL WHITE-ROGER
120 VAC INPUT BLACK WHITE 120 VAC INPUT BLACK WHITE END SWITCH TO T&T ON BOILER OR PUMP RELAY 24 VAC FACTORY INSTALLED TRANSFORMER FACTORY INSTALLED TRANSFORMER T T 24 VAC POWER IN NOTE: WHEN USING ZVC 404 OR ZVC 406, CONNECT WIRE #3 OF ZONE VALVE TO PRIORITY ZONE RIGHT TT SCREW T T ZONE 4 ZVC 405 T T ZONE 3 T T ZONE 5 T THERMOSTAT 6 4 1 1 2 3 ZONE 3 1 2 3 4 3 WIRE ZONE VALVE (TACO TYPE) ZONE 2 1 2 3 4 ZONE 4 1 2 3 4 ZONE 5 1 2 3 4 FIVE ZONE ZONE VALVE CONTROL T T ZONE 2 HONEYWEL
0 Zone Valve to Switching Relay T THERMOSTAT 24 VAC TRANSFORMER 1 2 3 24 VAC POWER SR 503 ZONE1 ZONE2 ZONE3 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY FUSE 1 AMP N P ZC H POWER ZONE 1 ZONE 2 ZONE 3 X2 X1 ZR ZONE1 ZONE2 ZONE3 JUMPERS 120 VOLT CIRCULATORS TO: 120 VAC POWER (NEUTRAL) TO: 120 VAC POWER (HOT) TO: "TT" ON AQUASTAT CONTROL TO: "TT" ON AQUASTAT CONTROL 55
WHITE 24 VAC 24 VAC SYSTEM PUMP TO BOILER AQUASTAT RELAY 120 VAC INPUT BLACK WHITE 120 VAC INPUT BLACK SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
Radiant Mixing Block (RMB) Back of Control Boiler Operation Off-Enable On-Control Front of Control R C US 158033 Meets Class B: Canadian ICES FCC Part 15 Boiler Power: 120 V + 10% 50/60 Hz, 750 VA Var.
Radiant Mixing Block Connected to Zone Valve Control with System Pump Wired off the RMB N POWER IN Input Outdoor Sensor Boiler Boiler Operation Off-Enable On-Control RMB T T T ZONE 1 T T ZONE 2 E ND SWITCH THREE ZONE ZONE VALVE CONTROL ZONE 1 1 2 3 4 N/O COM N/C Pump Com Sup Sys Com Boil Out Com Heat Dem Ret T T ZONE 3 ZVC 403 FUSE (5 AMP MAX) Back of Control Thermostats T Factory Installed Transformer Power H ZONE 2 1 2 3 4 ZONE 3 1 2 3 4 H M N End Switch Motor Motor End Switc
X - Pump Block (XPB) Back of Control Boiler Operation Off-Enable On-Control Front of Control R C US 158033 Meets Class B: Canadian ICES FCC Part 15 Boiler Power: 120 V + 10% 50/60 Hz, 750 VA Var.
X - Pump Block Connected to Zone Valve Control Power H N Input Outdoor Sensor T Power Cord Boiler Operation Off-Enable On-Control Boiler XPB T Factory Installed Transformer ZONE 4 PRIORITY MODE NORMAL RESET T T ZONE 1 POWER IN Back of Control MAIN END SWITCH H EXTRA END SWITCH T T ZONE 2 T T ZONE 3 T T ZONE 4 OFF ON ZVC 404 FUSE (3 AMP MAX) Pump ComSup Sys Com Boil Out Com Heat Dem Ret T FOUR ZONE ZONE VALVE CONTROL WITH OPTIONAL PRIORITY ZONE 1 ZONE 2 ZONE 3 1 2 3 4 1 2 3 4 1 2 3 4
Typical Radiant Floor to Water Heater Installation Domestic Hot Supply Cold Supply X-PUMP BLOCK Relief Valve Air Separator C MIX H Return ASSE 1017 Tempering Valve Exp. Tank RADIANT SYSTEM (Secondary Side of the System) Supply Check Valve Hot Cold WATER HEATER WARNING! A pressure relief valve and expansion tank must be installed on the secondary side in addition to any pressure relief valve and expansion tank which is installed on primary side of system.
iSeries Mixing Valve System Supply Sensor Boiler Return Sensor Back of Control Boiler Return Sensor (optional) BOILER SUPPLY SETBACK C POWER GREEN R BOILER SUPPLY OUTDOOR 24 VAC POWER INPUT SENSOR ERROR RED SENSOR COMMON Setback Input Back of Control System Supply Sensor C POWER GREEN R 24 VAC POWER INPUT SENSOR ERROR RED SENSOR COMMON Outdoor Sensor 24 V (ac) Transformer or End Switch 24 V (ac) Transformer iValve-S End Switch or iValve-R iValve, 2-Way Injection, Single Zone Outd
iValve, 3-Way Mixing Working with SR502/503 Switching Relay with DHW Priority T DHW Aquastat Power Input H Outdoor Sensor T A 24 VAC POWER Z ONE1 SR 503 N Z ONE2 Z ONE3 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY FUSE 1 AMP BACK OF iVALVE-R MIXING VALVE ACTUATOR 24 Volt Transformer BOILER POWER SUPPLY GREEN OUTDOOR Thermostats N 24 VAC SENSOR COMMON POWER INPUT P ZC H X1 X2 ZR Z ONE1 Z ONE2 Z ONE3 C R SENSOR ERROR RED DHW Circ.
Wiring for Boilers with Honeywell Control Center Model R8285 or Equivalent TACO LTR0243T-1 WH RED YEL GRN YEL FACTORY WIRING FEMALE CONNECTOR MALE CONNECTOR GROUND CONNECTION Alternate Wiring TACO LTR0243T-1 WH RED YEL GRN YEL 24 VAC CLASS 2 TRANSFORMER LIMIT CONTROLS HOT 120 VAC 24 VAC COMMON 64 GAS VALVE
Wiring Boilers with a United Technologies Integrated Control Module and a Taco LTR0243U-1 INTEGRATED BOILER CONTROL MALE CONNECTOR FEMALE CONNECTOR FACTORY WIRING BOILER MODULE WIRING HARNESS Wiring Boilers with a United Technologies Ucontrol or other Integrated Control Modules which accept a 4-pin harness and a Taco LTR0243L-1 4-PIN CONNECTOR (#1) 4-PIN CONNECTOR (#2) INTEGRATED CONTROL MODULE WIRING HARNESS Wiring Instructions 1.
Wiring Taco LN and LTA-2 Series Low Water Cutoffs Using Burner Circuit Power Source * *Factory Installed NOTE: For 24 VAC models, LNA024xx and LTA0243S-2, 24 VAC to be supplied by an EXTERNAL Class 2 power source to terminals H and N. For 120 VAC models, LNA120xx and LTA1203S-2, 120 VAC is supplied by an external circuit to terminals H and N.
Wiring Taco LT Series (1st generation, -1) Low Water Cutoffs Using Burner Circuit Power Source * *Factory Installed NOTE: For 24 VAC models, LTx024xx-1, 24 VAC to be supplied by an EXTERNAL Class 2 power source to terminals H and N. For 120 VAC models, LTx120xx-1, 120 VAC is supplied by an external circuit to terminals H and N.
Wiring Taco LF Series Low Water Cutoffs Using Burner Circuit Power Source NOTE: Remote probe available on remote probe models only. NOTE: For 24 VAC models, LFx024xx, 24 VAC to be supplied by an EXTERNAL Class 2 power source to terminals H and N. For 120 VAC models, LFx120xx, 120 VAC is supplied by an external circuit to terminals H and N.
Taco Low Water Cutoff Replacement Guide Taco LFA1203S-1 LTA1203N-1 LTA1203S-1 LFM1203S-1 LTM1203N-1 LTM1203S-1 LFA0243S-1 LTA0243N-1 LTA0243S-1 LFM0243S-1 LTM0243N-1 LTM0243S-1 LFA1203R-1 LTA1203R-1 LFM1203R-1 LTM1203R-1 LFA1202R-1 LTA1202R-1 LFM1202R-1 LTM1202R-1 LFA0242R-1 LTA0242R-1 LTA0243S-2 LNA0243S-1 LTA1203S-2 LNA1203S-1 LTR0243T-1 P3R-1 EWF120 EWF024 McDonnell & Miller PS-801-120 PSE-801-120 PS-800-120 PS-850-120 900 900C PS-801-M-120 PS-851-M-120 PS-851-SP-M-120 PS-850-M-120 900M 901M 902M
Taco LF Series 120 Volt LWCO Competitive Wiring Cross Reference 120 VAC Models with 120 VAC Burner Circuits McDONNELL & MILLER PS-801/851-120 w/Red & Amber LEDs Series 750 TACO LFx120x NC NO COM H N GND P 1 2 3 4 5 HOT HOT BURNER CIRCUIT 120 VAC CIRCUIT FACTORY INSTALLED JUMPER BURNER CIRCUIT 120 VAC CIRCUIT NEUTRAL NEUTRAL McDONNELL & MILLER PS-801/851-120 w/Red & Green LEDs HYDROLEVEL 450, 550, 650 & 750 2 1 P1 P2 N A HOT H C W B HOT BURNER CIRCUIT 120 VAC CIRCUIT BURNER CIR
Taco LF Series 24 Volt LWCO Competitive Wiring Cross Reference 24 VAC Models with 24 VAC Burner Circuits TACO LFx024x NC NO COM H N GND P HOT BURNER CIRCUIT 24 VAC CIRCUIT FACTORY INSTALLED JUMPER NEUTRAL McDONNELL & MILLER PS-802/852-24 HYDROLEVEL 400, 500, 600 & 700 2 1 P1 P2 N A HOT H C W B HOT BURNER CIRCUIT 24 VAC CIRCUIT BURNER CIRCUIT 24 VAC CIRCUIT NEUTRAL NEUTRAL 24 VAC Models with 120 VAC Burner Circuits TACO LFx024x NC NO COM H N GND P HOT BURNER CIRCUIT 120 V
Taco LTA-2 Series 120 Volt LWCO Competitive Wiring Cross Reference 120 VAC Models with 120 VAC Burner Circuits McDONNELL & MILLER RB-120 TACO LTA1203S-2 N H COM NC NO 1 HOT 2 3 4 5 HOT 120 VAC CIRCUIT FACTORY INSTALLED JUMPER BURNER CIRCUIT BURNER CIRCUIT 120 VAC CIRCUIT NEUTRAL NEUTRAL McDONNELL & MILLER RB-122E N H B HYDROLEVEL 1150 H C HOT N HYDROLEVEL 170 CUT-OFF GN HOT BURNER CIRCUIT 120 VAC CIRCUIT P1 P2 A HOT BURNER CIRCUIT 120 VAC CIRCUIT NEUTRAL H BURNER CIRCUI
Taco LTR and LTA-2 Series 24 Volt LWCO Competitive Wiring Cross Reference 24 VAC Models with 24 VAC Burner Circuits McDONNELL & MILLER RB-24E TACO LTA0243S-2 N COM NC H Red White Yellow Yellow Wire Wire Wire Wire NO HOT HOT 24 VAC CIRCUIT BURNER CIRCUIT FACTORY INSTALLED JUMPER NEUTRAL NEUTRAL TACO LTR0243T-1 HYDROLEVEL 1100 Red White Yellow Yellow Wire Wire Wire Wire Red White Yellow Yellow Wire Wire Wire Wire HOT 24 VAC CIRCUIT BURNER CIRCUIT 24 VAC CIRCUIT 24 VAC CIRCUIT NEUTRAL 2
Wiring Taco LF Series Low Water Cutoffs to Taco Electric Water Feeder with the Same Voltages EWF Standard Wiring Taco LFx120x / L F x024x NC NO COM H N GND P HOT BURN ER C IR C U IT FACTORY INSTALLED JUMPER 120 V AC / 24 V A C C I R C U IT NEUTRAL LW N H Taco E W F 120 /E W F 024 Wiring Taco LF Series Low Water Cutoffs to Taco Electric Water Feeder with Different Burner Voltages EWF Alternate Wiring T a c o L F x 02 4 x T a co L F x1 2 0 x NC NO COM H * B UR NE R CI RC UI T N GND
Wiring Taco 24VAC Electric Water Feeder to Taco LF Series 24VAC Low Water Cutoff or 24VAC McDonnell & Miller or Hydrolevel Low Water Cutoffs M c D o n n e l l & M il l e r P S -8 0 2 /8 5 2 -2 4 B W C H N H yd ro le v e l 400, 50 0, 600, & 700 P2 A P1 1 2 Taco LFx024x NC NO COM H N GND P HOT B UR N E R C IR C U IT ** Ma y be fa ctory installed on som e L W C O s 24 V A C C IR C U IT INSTALLED JUMPER ** N O T E : Wiring s hown only for control an d burner circuits of the sam e volta
Wiring TACO LTA-2 or LF Series 24VAC Low Water Cutoff to McDonnell & Miller Series WF2 Uni-Match Electric Water Feeder SWITCH POSITION #2 1 UNI-MATCH WATER FEEDER MODEL WF2-U-24 24VAC SUPPLY 50/60 Hz 2 3 0R W N M&M 2 3 H N Note on switch position: H BURNER N H If using the LTA-2 series, choose whichever position best matches the application: NC NO COM Switch setting 1 (M&M), the feed cycle repeats indefinitely. Position 2 and 3 gives one feed cycle.
Wiring TACO LF Series 24VAC Low Water Cutoff to Hydrolevel VXT-24 Water Feeder (Non-Display Model) Set Safgard as desired. SAFGARD VXT-24 WATER FEEDER WHITE BLACK N 24VAC SUPPLY 50/60 Hz H Remove jumper between H and COM if using power source other than burner circuit or when using mixed voltages. BURNER N H COM NC NO AC POWER OUTPUT CONTACTS Do not connect feeder to a manual reset LWCO.
Wiring TACO LTA-2 or LF Series 24VAC Low Water Cutoff to Hydrolevel VXT-24 Programmable Water Feeder (Model with Display) Set Safgard as desired. SAFGARD VRTX-24 WATER FEEDER WHITE 24VAC SUPPLY 50/60 Hz BLACK RED N H Remove jumper between H and COM if using power source other than burner circuit or when using mixed voltages. BURNER N H COM NC NO AC POWER OUTPUT CONTACTS Do not connect feeder to a manual reset LWCO.
RB-120 RB-24 24 170 1100 1150 McDonnell & Miller McDonnell & Miller Hydrolevel Hydrolevel Hydrolevel Hydrolevel Hydrolevel Hydrolevel RW700A1098 400, 500, 600, 700, 450, 550, 650, 750 RW700 Series (Except RW700A1098) RB-122 McDonnell & Miller Hydrolevel Series 750 McDonnell & Miller McDonnell & Miller McDonnell & Miller McDonnell & Miller PS-801/851 (Older Models w/Red & Amber LEDs) PS-801/851 (New Models w/Red & Green LEDs) PS-802/852 (Older Models w/Red & Amber LEDs) PS-802/852 (Ol
Aquastat Wiring L1 (HOT) L2 (NEUTRAL) 120 VAC INPUT L1 T L2 TACO ZONE CONTROL T END SWITCH C1 B2 ZC C2 ZR B1 CIRCULATOR ON BOILER (IF ATTACHED) HONEYWELL L8124A & C OR EQUAL LINE VOLTAGE OIL BURNER RELAY OR GAS VALVE MILLI-VOLTAGE GAS VALVE B1 T B2 TACO ZONE CONTROL T END SWITCH C L1 L1 (HOT) TV L2 CIRCULATOR ON BOILER (IF ATTACHED) C2 L2 (NEUTRAL) 120 VAC INPUT HONEYWELL L8124B OR EQUAL TACO ZONE CONTROL Z T END SWITCH CIRCULATOR ON BOILER (IF ATTACHED) B1 C2 L1 L2 B2
Aquastat Wiring TV TACO ZONE CONTROL Z T END SWITCH L1 ZC ZR B1 L2 B2 C2 C1 LINE VOLTAGE OIL BURNER RELAY OR GAS VALVE 120 VAC INPUT L1 (HOT) CIRCULATOR ON BOILER (IF ATTACHED) L2 (NEUTRAL) L1 (HOT) HONEYWELL L8124G & L OR EQUAL L2 (NEUTRAL) 120 VAC INPUT L1 T L2 TACO ZONE CONTROL T END SWITCH B2 C1 ZC C2 ZR B1 CIRCULATOR ON BOILER (IF ATTACHED) L1 (HOT) HONEYWELL L8124M OR EQUAL LINE VOLTAGE OIL BURNER RELAY OR GAS VALVE L2 (NEUTRAL) 120 VAC INPUT L1 T L2 TACO ZONE CO
Aquastat Wiring TV TACO ZONE CONTROL T W END SWITCH CIRCULATOR ON BOILER (IF ATTACHED) Z B1 C1 C2 L1 L2 B2 TV W TP Z 120 VAC INPUT L1 (HOT) LOW VOLTAGE GAS VALVE L2 (NEUTRAL) HONEYWELL L8148E OR EQUAL TACO ZONE CONTROL T END SWITCH MILLIVOLTAGE GAS VALVE B1 B2 CIRCULATOR ON BOILER (IF ATTACHED) C2 L1 L2 B3 LOW VOLTAGE GAS VALVE OR C1 L1 (HOT) L1 (HOT) 120 VAC INPUT L2 (NEUTRAL) HONEYWELL L8148J OR EQUAL L2 (NEUTRAL) 120 VAC INPUT L1 B1 L2 B2 C2 TACO ZONE CONTROL
Aquastat Wiring L1 (HOT) L2 (NEUTRAL) 120 VAC INPUT L1 T L2 TACO SWITCHING RELAY T END SWITCH X X T ZC ZR N H THERMOSTAT (IF INDEPENDENT ZONE) C1 B2 ZC C2 ZR B1 CIRCULATOR ON BOILER (IF ATTACHED) THERMOSTAT (IF INDEPENDENT ZONE) T TV HONEYWELL L8124A & C OR EQUAL LINE VOLTAGE OIL BURNER RELAY OR GAS VALVE END SWITCH X X Z T L1 ZC ZR B1 L2 B2 C2 C1 120 VAC INPUT CIRCULATOR ON BOILER (IF ATTACHED) L2 (NEUTRAL) L1 (HOT) TACO SWITCHING RELAY ZC ZR N H LINE VOLTAGE OI
Aquastat Wiring L1 (HOT) 120 VAC L2 (NEUTRAL) INPUT L1 T L2 R B2 3 W B B L6006 LOW LIMIT CONTROLER TACO SWITCHING RELAY T T END SWITCH X X ZC ZR N H THERMOSTAT (IF INDEPENDENT ZONE) R C2 C1 B2 B1 LINE VOLTAGE OIL BURNER RELAY OR GAS VALVE CIRCULATOR ON BOILER (IF ATTACHED) L1 (HOT) L2 (NEUTRAL) 120 VAC INPUT L1 HONEYWELL L8148A OR EQUAL B1 L2 B2 C2 C1 ZC OIL BURNER AND IGNITION CIRCULATOR ON BOILER (IF ATTACHED) END SWITCH X X TACO SWITCHING RELAY ZC ZR N H ZR T T
Wiring for Boilers with Honeywell Aquastat Model L8124E or Equivalent FACTORY WIRING (unplug from B1 terminal) TACO LTR0243T-1 WH RED YEL GRN YEL TV Z T CIRCULATOR ON BOILER (IF ATTACHED) HONEYWELL L8124E B1 C1 C2 L1 L2 MALE CONNECTOR B2 G L1 (HOT) FEMALE CONNECTOR L2 (NEUTRAL) 120 VAC INPUT NOTE: The green wire must be connected to a ground source electrically common to the boiler ground.
Aquastat Wiring to 24VAC Low Water Cutoff TO THERMOSTAT TACO LNA024 or LTA024-2 N TV COM NC NO HONEYWELL L8148E T W H Z B CIRCULATOR ON BOILER (IF ATTACHED) R B1 C1 C2 L1 L2 B2 SPILL SWITCH L1 (HOT) G L2 (NEUTRAL) 120 VAC INPUT LOW VOLTAGE GAS VALVE Aquastat Wiring to 120VAC Low Water Cutoff TO THERMOSTAT TACO LNA120 OR LTA120-2 N TV HONEYWELL L8148E T W Z CIRCULATOR ON BOILER (IF ATTACHED) B R B1 C1 C2 L1 L2 B2 G SPILL SWITCH LOW VOLTAGE GAS VALVE 86 L1 (HOT) L2
Instruction Sheet SR501 Switching Relay Typical Wiring Features: External Indicator Lights Universal Replaceability Snap-in PC Board Simplified Wiring Fully Enclosed Snap-Out Relays 100% Factory Tested Contractor Friendly PC Board Layout Universal Thermostat Compatibility UL Approved Extended 3 Year Warranty Made in the USA Alternative Wiring THERMOSTAT SR501 1 ZONE SWITCHING RELAY SR501 1 ZONE SWITCHING RELAY 24 R W VAC COM T T 24 R W VAC COM T T POWER POWER T STAT T STAT 120 VAC INPUT Operati
Instruction Sheet SR501-845RP Universal Replacement Relay Alternative Wiring THERMOSTAT REPLACES HONEYWELL R845, RA89A & RA832 OR COMPARABLE RELAY THERMOSTAT REPLACES HONEYWELL R845, RA89A & RA832 OR COMPARABLE RELAY Features: Universal Replaceability Indicator Lights Snap-in PC Board to Existing Enclosure Simplified Wiring Fully Enclosed Snap-Out Relay 100% Factory Tested Universal Thermostat Compatibility UL Approved Extended 3 Year Warranty Made in the USA Typical Wiring R W T T R W T T POWER PO
Instruction Sheet SR502 & SR503 Switching Relay Cold Start Boiler Application Tankless Coil Boiler Application THERMOSTATS THERMOSTATS 24 VAC POWER 24 VAC POWER SR 503 ZONE1 ZONE2 SR 503 ZONE3 ZONE1 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY FUSE 1 AMP N P ZC H ZONE3 FUSE 1 AMP POWER ZONE 1 ZONE 2 ZONE 3 X2 X1 ZR ZONE1 ZONE2 ZONE2 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY N P ZC H ZONE3 POWER ZONE 1 ZONE 2 ZONE 3 X2 X1 ZR ZONE1 ZONE2 ZONE3 JUMPERS JUMPERS TO: 120 VA
Instruction Sheet SR504 & SR506 Switching Relay THERMOSTATS THERMOSTATS Tankless Coil Boiler Application Cold Start Boiler Application SR 506 ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE 6 PRIORITY ON X X END SWITCH ZC ZR 120 VOLT CIRCULATORS POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 24 VAC POWER POWER INPUT OFF 120V RELAY ZONE 5 ZONE 6 ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE 6 PRIORITY ON SIX ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 120V RELAY 24 VAC POWER S
Instruction Sheet SR501-EXP Switching Relay Cold Start Boiler Application Tankless Coil Boiler Application THERMOSTAT T THERMOSTAT T TO: DHW Aquastat if PC700 Boiler Reset is installed. TO: "TT" on Boiler Aquastat TO: DHW Aquastat if PC700 Boiler Reset is installed.
Instruction Sheet SR503-EXP, SR504-EXP & SR506-EXP Switching Relay Cold Start Boiler Application Tankless Coil Boiler Application THERMOSTATS EXPANSION CONNECTIONS 1234 SLAVE POWER CONTROL INTERFACE EXPANSION CONNECTIONS PLUG-IN CARDS MASTER ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 RESET 24 VAC POWER NORMAL SIX ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY 120V RELAY X THERMOSTATS X END SWITCH ZONE 6 PRIORITY ON OFF POWER ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 SR 506-EXP ZC ZR ZONE1 ZONE2 Z
Instruction Sheet ZVC403 & ZVC405 Zone Valve Control THERMOSTAT THERMOSTAT WHITE 24 VAC T T ZONE 1 FUSE (5 AMP MAX) 120 VAC INPUT BLACK FACTORY INSTALLED TRANSFORMER WHITE 24 VAC END SWITCH Installation of Optional System Circulator T T ZONE 2 T T ZONE 2 1 2 3 4 T STAT 1 T T ZONE 5 VALVE 1 T STAT 2 VALVE 2 T STAT 3 VALVE 3 T STAT 4 ZONE 3 1 2 3 4 ZONE 4 1 2 3 4 VALVE 4 T STAT 5 VALVE 5 POWER ZONE 5 1 2 3 4 JUMPER 3&4 1 2 3 DRY CONTACTS N/O COM N/C 2 WIRE ZONE VALVE (NO END SWITCH)
Instruction Sheet ZVC404 & ZVC406 Zone Valve Control Wiring Diagram 24 VAC 24 VAC T T ZONE 1 24 VAC Installation of Optional System and/or DHW Circulator EXTRA MAIN END END SWITCH SWITCH N/O COM N/C ZONE 6 RELAY T T T T ZONE 2 SYSTEM CIRCULATOR DHW CIRCULATOR T T ZONE 4 T T ZONE 5 T T ZONE 6 SIX ZONE ZONE VALVE CONTROL WITH OPTIONAL PRIORITY ZONE 1 1 2 3 4 ZONE 2 1 2 3 4 ZONE 3 1 2 3 4 ZONE 4 1 2 3 4 T STAT 1 VALVE 1 T STAT 2 VALVE 2 T STAT 3 VALVE 3 T STAT 4 ZVC 406 ZONE 5 1 2 3 4 VALV
Instruction Sheet ZVC404-EXP & ZVC406-EXP Zone Valve Control THERMOSTAT THERMOSTAT WHITE N/O COM N/C SLAVE 24 VAC 1 2 3 4 T T ZONE 1 EXPANSION MASTER T T ZONE 3 T T ZONE 4 T T ZONE 5 T T ZONE 6 OFF T STAT 1 VALVE 1 T STAT 2 VALVE 2 SIX ZONE ZONE VALVE CONTOL WITH OPTIONAL PRIORITY T STAT 3 VALVE 3 T STAT 4 VALVE 4 T STAT 5 VALVE 5 T STAT 6 END SWITCH B PUMP ZONE 1 1 2 3 4 END SWITCH A BOILER N/O COM N/C ZONE 6 RELAY TO CIRCULATOR OR BOILER AQUASTAT RELAY ZONE 2 1 2 3 4 ZONE 3 1 2 3 4
Instruction Sheet Hydro Air Fan Controls To: Optional Aquastat on Return Line of Hydro Coil THERMOSTAT Optional Power Wire to Thermostat that Requires 24VAC 4 1 minute on fan delay, in heating mode 3 minute on fan delay, in heating mode 4 minute on fan delay, in heating mode Pump dry contact activated for 2 minutes every 24 hours (boiler contacts not activated) Pump dry contacts activated for 30 seconds every two weeks (boiler contacts not activated) External Diagnostics: The external lights show full
Instruction Sheet 102-094 PC600 Post Purge Timer Plug-In PowerPort Card SUPERSEDES: August 1, 1997 Plant ID No. 9300-867 EFFECTIVE: May 1, 2000 Operation: Once the priority zone is satisfied, the PC600 maintains power to the circulator, but does not fire the boiler. The circulator purges excess heat into the priority zone, minimizing standby loss during warm weather months and optimizing boiler operation when used with a boiler reset control.
Standard Terms and Definitions Switching Relay: Transformer and relay in one box, which allows a low voltage thermostat to control a line voltage load (circulator), with an isolated end switch that can energize the boiler. Zone Valve Control: Transformer and relay in one box, which allows a low voltage thermostat to control a low voltage zone valve, with an isolated end switch that can energize the boiler and/or circulators.
Zone Zone Zone Zone Zone Zone Switching Switching Switching Switching Switching Switching Relay Relay Relay Relay Relay Relay (DPDT) Replacement PC Board (DTSP) with Priority with Priority with Priority with Priority Zone Valve Zone Valve Zone Valve Zone Valve Control Control with Priority Control Control with Priority Post Purge Timer Plug-In Card Priority Protection Plug-In Card Universal Timer/Pump Exercize Plug-In Card PLUG IN POWERPORT CARDS 4 Zone Valve Control with Priority and 2 Power Ports
SR024-001RP SR120-001RP R-35 R-49 ARH-1, ARH-2, ARH-3 DPM-2 ARGO EXP10 WA300 BB3000 BB1200 ERIE 1. Does not have both normally open and normally closed contacts. 2. Has only one set of normally open contacts (SPST). 3. Does not have optional priority. 4. Can be expanded to five and six zones with the addition of EXP10 relays. 5. Argo ARM units are expandable to 10 zones using special controls (ARM-1, ARM-4) with a phone jack.
CONTROLS MADE EASY.® TACO, INC., 1160 Cranston Street, Cranston, RI 02920 Telephone: (401) 942-8000 FAX: (401) 942-2360. TACO (Canada), Ltd., 8450 Lawson Road, Unit #3, Milton, Ontario L9T 0J8. Telephone: 905/564-9422. FAX: 905/564-9436. Visit our web site at: http://www.taco-hvac.com Printed in USA Copyright 2010 TACO, Inc.