Voltmaster Centrifugal Trash Pumps Model TSP2, TSP3 and TSP4 Owner’s Manual February 2011
Voltmaster Centrifugal Trash Pumps Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 1.2 2 2.3 3.2 3 5 2.2.1 Operator safety. . . . . . . . . . . . . . . 5 2.2.2 California Proposition 65. . . . . . 6 2.2.3 Spark arresters . . . . . . . . . . . . . . . Storage and maintenance safety. . . . . . . 6 7 Before starting . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1.
Voltmaster Centrifugal Trash Pumps List of Figures Figure 4.1 Trash pump exploded view. . . . . . . . . . . . 14 List of Tables Table 4.1 Table 4.2 Table 4.3 ii Parts list for Model TSP2, 2-inch trash pump . . . . . . . . . . . . . . . . 15 Parts list for Model TSP3, 3-inch trash pump . . . . . . . . . . . . . . . . 16 Parts list for Model TSP4, 4-inch trash pump . . . . . . . . . . . . . . . .
Voltmaster Centrifugal Trash Pumps 1 Introduction 1.1 Read before using This is a gas engine powered, industrial strength trash pump. The gas engine and the pump are both potentially hazardous and could cause physical injury or even death if improperly used.
Voltmaster Centrifugal Trash Pumps 2 Owner’s Manual
Voltmaster Centrifugal Trash Pumps 2 Safety Information 2.1 Operating safety DANGER Explosion hazard. ■ NEVER use for pumping flammable, corrosive, or combustible fluids. ■ NEVER operate the pump in an explosive atmosphere or near combustible materials. WARNING Improper use of equipment could cause serious injury or death. Prior to using this product, carefully read, understand, and observe all instructions in this manual and the engine manual.
Voltmaster Centrifugal Trash Pumps 4 ■ Before operating, ensure pump is on a firm, flat, level surface. If located next to a pit or hole, ensure pump is anchored so that it cannot fall in. ■ Before operating, know the location of the nearest fire extinguisher, first aid kit, and emergency telephone. ■ NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance.
Voltmaster Centrifugal Trash Pumps 2.2 Engine safety 2.2.1 Operator safety DANGER Explosion hazard. ■ Keep engine, fuel, and other combustibles away from sparks, open flame, and burning objects. ■ Do not smoke near engine. ■ Stop engine before filling or draining fuel tank. ■ Use correct fuel. ■ Replace fuel tank cap after refueling. ■ Do not use gasoline, other fuels, or flammable solvents to clean parts. DANGER Asphyxiation hazard.
Voltmaster Centrifugal Trash Pumps WARNING Fire hazard. A hot muffler can ignite flammable materials. Keep area around muffler free of debris such as leaves, paper, and cartons. CAUTION Risk of severe burn. ■ Do not touch the engine, exhaust pipes, or any engine component until cool. ■ Do not remove radiator cap when engine is hot. Contents are hot and under pressure. Refer to engine manufacturer’s documentation for additional engine safety and operating information. 2.2.
Voltmaster Centrifugal Trash Pumps Spark arresters are qualified and rated by the United States Forest Service. To comply with all applicable laws regarding spark arresters, consult your local Health and Safety Administrator. 2.3 Storage and maintenance safety ■ When not in use, store equipment in a clean, dry location out of the reach of children.
Voltmaster Centrifugal Trash Pumps 8 Owner’s Manual
Voltmaster Centrifugal Trash Pumps 3 Operation 3.1 Before starting 3.1.1 Safety Before operating the Voltmaster Trash Pump: ■ Read and be familiar with this instruction manual. ■ Read and follow all safety instructions (see Section 2.1, page 3). ■ Read and follow instructions in the engine manufacturer’s documentation. CAUTION An overheated pump can be extremely hot, resulting in severe burns. Stop pump immediately if overheating occurs.
Voltmaster Centrifugal Trash Pumps ■ Before operating, ensure pump is on a firm, flat, level surface. ■ If pump is located next to a pit or hole, ensure pump is anchored so that it cannot fall in. ■ Locate pump as close to the level of the fluid to be pumped, but never higher than 25 feet (7.5m) above fluid surface. ■ Keep hoses and piping straight and as short as possible, avoiding sharp bends. ■ If hoses must be laid across a roadway, protect it with planking.
Voltmaster Centrifugal Trash Pumps 2. 3. 4. 3.2 Make plumbing connections to the pump using at least 12 inches (30cm) of flexible hose. ■ Rigid piping may put stresses on the pump, resulting in damage to equipment. If rigid piping is necessary, properly support the piping to eliminate stresses on the pump. ■ Use sealant on all threaded connections. ■ Ensure connections, drain, and filter plugs are tight but not overtightened. Excessive force on connections may damage threads or the pump body.
Voltmaster Centrifugal Trash Pumps 3.2.1 3.2.2 Priming time ■ At sea level, with a suction lift from 5 to 10 feet (1.5 to 3 meters), the pump should discharge fluid in less than 1minute. A suction lift of up 25 feet (7.6m) requires less than 2 minutes. ■ Priming time will increase with increased elevation above sea level. ■ To reduce priming time, the engine speed may be increased (after the engine is properly broken in; see engine documentation).
Voltmaster Centrifugal Trash Pumps 4 Troubleshooting 4.1 Common problems For troubleshooting, check and resolve the following issues as needed. Contact the factory for assistance if necessary (see Section 1.2, Where to obtain service, page 1).
Voltmaster Centrifugal Trash Pumps 4.2 Parts lists Figure 4.
Owner’s Manual Bolt Seal sleeve 3"/4" T 8 9 Impeller 2" T CI Volute 2" TL CI Volute gasket 2" Pump housing 2" Bolt 3/8"-16 x 1 1/2" O-ring, drain/filler plug Drain/filler plug 1/2" 13 14 15 16 17 18 19 O-ring, pump housing Washer 7 12 Engine adapter 6 Seal & seal seat 2" T S Knob 3/8"-16 5 SS impeller shim Serrated bolt 5/16"-24 x 3/4" - SS 4 11 Washer 3 10 Pump adapter 2 Description Honda engine 5.5HP 1 Item 2 2 8 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 Qty.
16 Bolt 3/8"-16 x 2" O-ring, drain/filler plug Drain/filler plug 3/4" 19 15 18 Volute 3" T CI Volute gasket 4" 14 17 Impeller 3" T CI 13 Pump housing 4" O-ring, pump housing 16 SS impeller shim 12 Bolt 8 11 1 Washer 7 Seal sleeve 3"/4" T Engine adapter 6 Seal & seal seat 3"/4" T S Knob 3/8"-16 5 9 Serrated bolt 5/16"-24 x 3/4" SS 4 10 4 Washer 3 2 2 8 1 1 1 1 1 1 1 4 1 4 4 4 1 Pump adapter 1 Qty.
Owner’s Manual Bolt Seal sleeve 3"/4" T 8 9 Impeller 4" T CI Volute 4" T CI Volute gasket 4" Pump housing 4" Bolt 3/8"-16 x 2" O-ring, drain/filler plug Drain/filler plug 3/4" 13 14 15 16 17 18 19 O-ring, pump housing Washer 7 12 Engine adapter 6 Seal & seal seat 3"/4" T S Knob 3/8"-16 5 SS impeller shim Serrated bolt 5/16"-24 x 3/4" SS 4 11 Washer 3 10 Pump adapter 2 Description Honda engine 13HP 1 Item 2 2 8 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 Qty. Table 4.
WANCO INC. 5870 Tennyson Street Arvada, Colorado 80003 800-972-0755 303-427-5700 303-427-5725 fax www.voltmaster.com ©2011 Wanco Inc. All rights reserved. Printed in the USA. | 204229 Rev.