Technical data

Repair instructions

6x-series

7x-series

Clearance between the copper sleeve and steel ring.

Install mandrel 9996402 and then re-install the press

tool (9998070 or 9996861). Press the copper sleeve

down by torquing the press tool to 58 Nm (5.8 kpm)

with a torque wrench.

NOTE! The steel ring and copper sleeve must be

pressed down in two operations to obtain the correct

press force on the copper sleeve, and the correct

clearance between the ring and sleeve. The clearance

should be 0.10–0.45 mm, please refer to pos (A) on

the illustration above. (6x series) and (7x series).

6x-series

7x-series

(6x series): Remove the two fastening screws for the

cylinder head (one on each side of the copper sleeve).

Screw down press tool no. 9998070.

(7x series): Screw down press tool 9996861 with the

injector attachment screws.

Screw down the press tool screw against the mandrel,

and press the steel ring and copper sleeve down by

torquing to 58 Nm (5.8 kpm) with a torque wrench.

Remove the press tool and mandrel.