User's Manual

ManualsBrandsVortech Engineering ManualsAutomobile PartsVortech Engineering Honda Supercharger System S2000

P/N: 4HS020-010

27JUL04 v2.0 S2000 (4HSv2.0)

8. SUPERCHARGER MOUNTING BRACKET/PLATE INSTALLATION

Fig. 8-a

Fig. 8-b

Fig. 8-c

Fig. 8-d

A. Detach the factory wiring harness from the rear of

the front crossmember for mounting bracket clear-

ance. Push the harness down toward the steer-

ing rack.

B. Remove the two factory M6 x 1.0 screws from the

passenger side front of the engine near the crank

pulley at the location shown in

Fig. 8-a

C. Locate the lower supercharger plate spacer.

This is a .75" thick aluminum spacer that is 2.9"

wide x 4.05" tall with two 1/2" round protrusions

machined into one end. Slide the two supplied 10

mm studs through the holes in the lower plate

spacer. With the studs located loosely through

the lower plate spacer, thread the two studs into

the front cover as shown in

Figs. 8-b, 8-n, 8-o

This step must be done as described because of

the limited space available in the engine com-

partment. Use a drop of blue Loctite on the

threads of the studs before threading them into

the engine. Tighten the studs into the front of the

engine by using a stud wrench, or by temporarily

threading two nuts on the end of each stud and

torquing. Remove the nuts from the ends of the

studs.

D. Attach the supplied 6 grooved idler pulley to the

main supercharger mounting plate as shown in

Figs. 8-c, 8-d, 8-e, 8-f

. Slide one of the supplied

3/8-24 x 3.5" screws through the machined bear-

ing pilot, 6 groove idler pulley and steel idler

spacer (1.772" effective length x Ø.406" through

hole). Attach the complete assembly to the alu-

minum mounting plate by threading the 3/8-24 x

3.5" screw through the plate and into the threaded

steel insert that is pressed into the plate.

E. Attach the belt tensioner adjustment screw,

tensioner arbor and adjustment screw locator

block to the supercharger mounting plate as

shown in

Figs. 8-e, 8-f, 8-g, 8-h, 8-i

. Secure the

assembly to the plate by threading the two 1/4-20

x .75" socket head screws through the plate and

into the adjustment screw locator block as shown.

Make sure the locator block is positioned as

shown in

Fig. 8-h

or you will experience oil feed

line clearance issues.

F. Slide the supplied smooth idler pulley and steel

idler spacer (1.772" effective length x Ø.515"

through hole) over the tensioner arbor that was

previously installed onto the mounting plate.

Install the 12 mm washer and 1/2-20 jam lock nut

over the idler and arbor. Do not tighten the nut at

this time. (See

Fig. 8-f.

)

G. Remove the blue plastic dust cap located on the

1/2" oil drain fitting on the bottom of the super-

charger. Attach the supplied 1/2" x 18" fabric

braided oil drain hose to the supercharger drain