Instruction Manual

P/N: 4GL020-010
©2008 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
08OCT08 v5.0(99-07 GM Trk (4GLv5.0))
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2004-2005 GM 4.8L/5.3L Truck
Part No. 4GL218-120/128SQ
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged
parts immediately.
PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY
4GL011-021 MOUNTING BRACKET 1
4GL130-026 OIL FEED ASSY, GM TRK 1
4GL010-020 ADAPTER, ESCALADE OIL FEED 1
4GL010-030 GASKET, ESCALADE OIL ADAPTER 1
4GL010-040 GASKET, 5.3 OIL ADAPTER 1
5C060-050 M6 x 1.0 x 50 HXHD ZINC PLATE 2
7J006-093 6mm WASHER, PLATED 2
7P125-026 1/8”NPT x #4 SAE FLARE, 90° 2
7P250-066 -4 45° FEM SWIVEL x 1/4” HOSE 2
7U100-055 TIE-WRAP, 7.5” NYLON 2
4GL130-036 OIL DRAIN ASSY, GM TRK 1
7P375-017 3/8”NPT x 1/2” BEADED HOSE BARB 1
7P375-040 3/8”NPT BRASS FEM/FEM ELBOW 1
7P375-041 3/8”NPT HEX NIPPLE x 1.5” 1
7R001-008 #8 STNLS HOSE CLAMP 2
7R003-016 ADEL CLAMP, 1.0” 1
7U030-036 1/2” OIL DRAIN HOSE 2.75’
7T560-001 CUTTER, 9/16” ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
4GL112-050 AIR INTAKE ASSY, 04 5.3L GM TRK 1
7S350-200 Ø3.5” x 2” SLEEVE 1
7R002-060 #60 HOSE CLAMP 1
7C060-025 6mm x 25mm HXHD 2
4GL010-011 BRKT, D-SIDE GM TRK AIR INLET 1
4GL010-010R BRKT, GM TRK AIR INLET 1
4GL010-012 BRKT, P-SIDE GM TRK AIR INLET 1
4GL012-010 DUCT, INLET, LONG GM SUV/TRK 1
7A250-050 1/4-20 x .50” SHCS ZINC PLTD 2
7J006-093 6mm WASHER, PLATED 2
7P156-082 5/32 TEE 1
7P250-045 1/4” MALE NPT x 3/8” MALE BARB 1
7P375-050 3/8” HOSE UNION, BRASS 1
7R002-016 #16 SAE TYPE “F” SS HOSE CLAMP 4
7R002-052 #52 SAE TYPE “F” SS HOSE CLAMP 2
7R002-056 #56 SAE TYPE “F” SS HOSE CLAMP 3
7S350-300 SLEEVE, 3-1/2” x 3”, BLUE 1
7U030-046 5/32” VACUUM LINE 2.5’
7U030-056 3/8 PCV/VAC RUBBER HOSE 3.5’
7U034-016 1” GS HEATER HOSE .25’
7U035-001 3-1/2” FLEX HOSE .75’
7U375-052 3/8” VACUUM CAP 1
8D001-001 BYPASS VALVE 1
7U133-045 RUBBER ELBOW, Ø1” x 45° 1
7U033-000 5/8” PCV HOSE .16’
7P375-113 PCV VALVE, VIPER, 3/8” - 1/2” BA 1
4PGL012-017 DUCT, S/C INLET, ‘03 ESCALADE 1
4GL112-020 DISCH ASSY, GM TRUCK STD 1
4GL012-020 DUCT, DISCH 5.3 GM TRUCK 1
4GL012-030 ELBOW, 3.88” - 3.0” x 90° GM TRK 1
7R002-044 #44 SAE TYPE “F” SS HOSE CLAMP 2
7R002-048 #48 SAE TYPE “F” SS HOSE CLAMP 1
7R002-064 #64 SAE TYPE “F” SS HOSE CLAMP 1
7S275-200 SLEEVE, Ø2.75” x 2.00”, BLUE 1
4GL114-010 WATER TUBE ASSY, GM TRUCK 1
4GL014-018 WATER TUBE, GM TRUCK POLISHED 1
7A250-050 1/4-20 x .50” SHCS ZINC PLTD 1
7J006-093 6mm WASHER, PLATED 1
7R002-024 #24 SAE TYPE “F” SS HOSE CLAMP 2
7R003-022 ADEL CLAMP 1-3/8” 1
7U133-125 HOSE, Ø1.25” 90° LONG LEG 1
4GL020-010 INSTALL MANUAL GM TRUCK 99-05 1
ENGINEERING, LLC
2E228-300 V2SQ SC TRIM LS1 TRUCK 1
2A036-333 S/C PULLEY 3.33” 6-GRV 1
7U100-070 KEY, 3/16” SQUARE x 7/8” LONG 1
2A040-011 PULLEY RETAINER S/C 1
7B375-110 3/8-24 x 1” GRADE 8 HXHD 1
7K375-040 3/8”AN960 FLAT WASHER PLATED 1
2A046-113 BELT, K061130-GATES 1
7A375-224 3/8-16 x 2.25” GR5 HX 5
7J375-044 3/8” SAE WASHER, PLTD 5
7C012-050 M12 x 1.75” x 50mm HXHD BOLT 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULLEY, 6-RIB 3” FLANGED 1
2A017-462 SPACER, IDLER SMOOTH 6-RIB 1
2A046-140 BELT, GATES K061140 1
4GL110-010 ASSY, COMPUTER RELOC 03 LS1 TR 1
2A017-752-02 SPACER, .750”OD x .894” LONG 2
9AL6061-750 Ø.750” 6061 ALUMINUM ROD 1
7C060-050 M6 x 1.0” 50 HXHD ZINC PLATE 2
7F006-093 6mm NYLOCK NUT 2
7J006-093 6mm WASHER, PLATED 4
8P060-005 FUEL INJECTOR, GM 8.1 MARINE 8
5A003-034 04-05 GM PREDATOR 1
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