Instruction Manual

ManualsBrandsVortech ManualsCar1999-2006 4.8L/5.3L/6.0L Light Truck/SUV

P/N: 4GL020-010

08OCT08 v5.0(99-07 GM Trk (4GLv5.0))

vii

2000-2002 GM 4.8/5.3

Part No. 4GL218-010/018SQ

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts im-

mediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

2E228-300 V2SQ SC TRIM, GM TRUCK 1

2A036-333 S/C PULLEY 1

2A046-113 BELT, K061130-GATES 1

2A046-140 BELT K061140 GATES 1

7C012-050 12mm x 1.75” x 50mm HXHD BOLT 1

4FA016-171 DUST COVER (IDLER PULLEY) 1

4FH016-150 IDLER PULLEY, 6-RIB 3” FLANGED 1

2A017-462 SPACER, IDLER SMOOTH 6-RIB 1

7A375-224 3/8-16 x 2.25” GR5 HX 5

7J375-044 3/8” SAE WASHER, PLTD 5

4GL011-021 MTG BRKT GM TRUCK 1

4GL130-026 OIL FEED LINE ASSY 1

7P125-026 -4 TO 1/8”NPT 90° MALE 2

7P525-067 .500” CRIMP FERRULES 2

7P250-066 #4 SWIVEL x 1/4” HOSE BARB 2

7U030-026 1/4” OIL FEED HOSE 3.17’

7U100-055 TIE-WRAP, 6” NYLON 2

7C060-050 6mm x 1.0” x 50mm HXHD ZINC PLT 2

7J006-093 6mm WASHER, PLATED 2

4GL010-020 ADAPTER, ESCALADE OIL FEED 1

4GL010-030 GASKET, ESCALADE OIL ADAPTER 1

4GL010-040 GASKET, 5.3 OIL ADAPTER 1

4GL130-036 OIL DRAIN ASSY 1

7P375-017 3/8”NPT x 1/2” BEADED HOSE BAR 1

7P375-040 3/8” FEMALE ELBOW 1

7P375-041 3/8”NPT HEX NIPPLE 1

7R001-008 #8 STNLS HOSE CLAMP 2

7R003-016 ADEL CLAMP, 7/8” 1

7U030-036 1/2” OIL DRAIN HOSE 2.75’

4GL238-078 FMU ASSY 10:1, W/LINES 1

7U030-046 5/32” x 12” VACUUM LINE 1

7P156-082 5/32” TEE 1

6Z050-191 FMU WASHER, 8:1 1

6Z070-030 FMU 8:1 RING SPACER 1

6Z050-171 FMU WASHER, 12:1 1

4GL101-002 FUEL SYSTEM ASSY 1

7E010-075 #12 x 3/4” SHEET METAL SCREW 2

7P625-030 FTG, GM TRUCK FUEL PUMP 1

7P625-031 FTG, GM TRUCK FILTER 1

7R003-027 ADEL CLAMP, 1-11/16” 2

7U030-050 12mm FUEL HOSE 1MTR

7R001-008 #8 STNLS HOSE CLAMP 2

8F001-002 155 INLINE FUEL PUMP 1

7C010-050 10-24 x 1/2” SOC HD CAP, ZINC PL 1

7F010-024 10-24 NYLOCK NUT 1

7J010-001 #10 FLAT WASHER 2

8F101-320 FUEL PMP RELAY ASSY, GM TRUCK 1

7U100-045 O-RING, .301” 1

5W001-014 FUSE HOLDER 10GA WIRE 1

5W001-011 16-14GA EYELET .25” HOLE 1

5W001-025 FEMALE SLIDE, INSULATED, MINI 1

5W001-024 MINI ATC FUSE TAP 1

5W001-015 FUSE, BLADE TYPE 20AMP 1

5W001-017 3/8” RING TERMINAL 12GA. 1

5W001-042 12-10GA 3/16” RING TERMINAL 1

5W001-005 3/8” PLASTIC WIRE LOOM 2

5W001-019 SOLDERLESS CONNECTOR 10-12GA 1

5W001-044 TIE-WRAP, 4” NYLON 8

7P375-050 3/8” HOSEMENDER 1

ENGINEERING, LLC

4GL112-010 AIR INTAKE ASSY 1

4FG112-022 PLASTIC INLET DUCT 180° 1

4GL012-010 DUCT, GM TRUCK AIR INLET 1

4GL010-011 INLET DUCT BRKT, DS 1

4GL010-012 INLET DUCT BRKT, PS 1

7A250-050 1/4-20 x 1/2” SHCS ZINC PLT 2

7J006-093 6mm WASHER, PLT 2

7P156-082 5/32” TEE 1

7P250-045 1/4” MALE NPT x 3/8” MALE BARB 1

7R002-016 #16 HOSE CLAMP 4

7R002-052 #52 GOLDSEAL HOSE CLAMP 2

7R002-056 #56 GOLDSEAL HOSE CLAMP 2

7S350-200 3-1/2” x 2” SLEEVE 1

7U030-046 5/32” VACUUM LINE 1.5’

7U030-056 3/8” PCV HOSE 2.5’

7U034-016 1” GS HOSE 0.25’

7U034-016 1” GS HOSE 1.5’

7U035-001 3-1/2” FLEX HOSE 0.75’

7U375-052 3/8” VACUUM CAP 1

8D001-001 BYPASS VALVE 1

7P375-050 3/8” HOSEMENDER 1

7R005-001 T-BOLT CLAMP 1

4GL112-020 DISCH. ASSY GM TRUCK 1

4GL012-020 DUCT, GM TRUCK DISCHARGE 1

4GL012-030 ELBOW, GM TRUCK 3.88” - 3” 90° 1

7R002-044 #44 GOLDSEAL HOSE CLAMP 2

7R002-048 #48 GOLDSEAL HOSE CLAMP 1

7R002-064 #64 GOLDSEAL HOSE CLAMP 1

7S275-200 2-3/4” x 2” SLEEVE 1

4GL114-010 ASSY, WATER TUBE, GM TRUCK 1

4GL014-010 WATER TUBE, GM TRUCK 1

7A250-050 1/4-20 x 1/2” SHCS ZINC PLTD 1

7J006-093 6mm WASHER, PLATED 1

7R002-024 #24 GOLDSEAL HOSE CLAMP 2

7R003-022 ADEL CLAMP, 1-3/8” 2

7U133-070 FILLER HOSE 1

7U133-125 HOSE, 90° LONG LEG 1

4GL020-020 ECM CHIP PACKAGE GM TRUCK 1

7T560-001 CUTTER, 9/16” ROTOBROACH 1

7T560-002 ARBOR, ROTOBROACH 1