SERVICE AND PARTS MANUAL FOR ECONOLINE SERIES GAS RESTAURANT RANGES MODELS: 36L77R, 36FL77R, 60L77R, 60FL77R, 160L77R, 260L77R VULCAN-HART FORM 30753 (10-91) COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL.
ECONOLINE SERVICE AND PARTS IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
ECONOLINE SERVICE AND PARTS SERVICE AND PARTS MANUAL ECONOLINE SERIES GAS RESTAURANT RANGE - INDEX PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE Your Vulcan Econoline Range is produced with quality workmanship and material. Proper installation, usage and maintenance of your range will result in many years of satisfactory performance. The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided.
ECONOLINE SERVICE AND PARTS SERVICE WARNING: THE RANGE AND ITS PARTS ARE HOT. BE VERY CAREFUL WHEN OPERATING, CLEANING OR SERVICING THE RANGE. LIGHTING AND SHUTTING DOWN PILOTS NOTE: All adjustment procedures associated with pilot lighting must be performed by a qualified Vulcan-Hart installation or service person. CONTROLS (FIG. 1) Oven Pilot Thermostat Dial — allows operator to regulate oven temperature from low to 500°F. 1. Turn main gas supply ON.
ECONOLINE SERVICE AND PARTS Open Top Pilots PILOT ADJUSTMENTS 1. Remove all top section cover plates and griddles. Burner Adjustment 2. Turn main gas supply ON (all burner valve knobs should be in OFF position). The effiency of the range depends on a rather delicate balance between the supply of air and volume of gas so that complete combustion is achieved. Whenever this balance is disturbed, poor operating characteristics and excessive gas consumption occurs. 3. Begin from the left range top side.
ECONOLINE SERVICE AND PARTS Pilot Burner Adjustment (Grayson Safety Valve Shown) 2. Adjust pilot key to provide properly sized flame. 1. Remove pilot adjusting cap. 3. Replace pilot adjusting cap. Fig. 3 Fig.
ECONOLINE SERVICE AND PARTS THERMOSTAT (BJWA) 2. After 5 minutes, turn dial clockwise to a point slightly beyond first mark on dial (shown by "X"). To Adjust By-Pass Flame (Minimum Burner Flame): 3. Remove dial and sleeve. When oven reaches the temperature at which the dial is set, the oven control cuts down the flow of gas to the amount required to keep the oven at that temperature. The control must by-pass enough gas to keep the entire burner lit to maintain this minimum flame.
ECONOLINE SERVICE AND PARTS OVEN CONTROL RECALIBRATION To check oven temperature when recalibrating, use an appropriate test instrument or thermometer. NOTE: Do not recalibrate oven control until the by-pass flame has been adjusted. BJWA Recalibration The oven is a precision instrument. It is carefully calibrated at the factory so that the dial settings match the actual oven temperatures.
ECONOLINE SERVICE AND PARTS ORIFICE DATA OPEN TOP GRIDDLE BROILER GRIDDLE OVEN INPUT AT SEA LEVEL PER BURNER (BTU'S) 15,000 15,000 10,000 35,000 GAS TYPE NAT/PROP NAT/PROP NAT/PROP NAT/PROP SEA LEVEL TO 2000 FT. 48/57 48/57 54/62 34/51 2000 FT. TO 4000 FT. 49/57 49/58 56/65 38/52 4000 FT. TO 6000 FT. 50/58 50/60 56/66 39/53 6000 FT. TO 8000 FT.
ECONOLINE SERVICE AND PARTS TROUBLESHOOTING OVEN PROBLEM PROBABLE CAUSES Too much bottom heat. 1. Insufficient heat input. 2. Overactive flue. Uneven bake. 1. Too low temperture. 2. Improper operation. Side burning. 1. Improper bypass setting. 2. Fluctuating gas pressure. Too much top heat. 1. 2. 3. 4. Uneven bake side-to-side. 1. Appliance not level side to side. 2. Oven burner, bottom or baffles improperly installed. Uneven bake front-to-rear. 1. Overactive flue. 2.
ECONOLINE SERVICE AND PARTS REPLACEMENT PARTS LIST ECONOLINE GAS RESTAURANT RANGE REPLACEMENT PARTS LIST AND PHOTOS REPLACEMENT PARTS ORDERING The following information must accompany a replacements parts order or it cannot be filled. A. B. C. D. Model and style or serial number. Type of gas (natural or propane). Voltage and phase. Appliance finish, permafinish, stainless steel, etc. (if applicable to part to be replaced). This information can be found on the rating plate of the range.
ECONOLINE SERVICE AND PARTS ITEM NO.
ECONOLINE SERVICE AND PARTS ITEM NO. 6 14 +15 41 42 43 44 45 46 47 50 64 DESCRIPTION BURNER VALVE HANDLE LIGHTER VALVE BROILER BURNER VALVE (NAT) BROILER BURNER VALVE (PROPANE) BURNER SIDE CERAMICS CENTER CERAMICS GRID PAN ASSEMBLY GRID BURNER TRAY ASSEMBLY (NS) PILOT TUBING BURNER TRAY HANDLE BURNER TRAY HANDLE (SS) GREASE COLLECTOR SUPPORT GREASE COLLECTOR SUPPORT (SS) 36L77R + SPECIFY GAS AND/OR TYPE OF SECTION (OPEN TOP, FRY TOP OR BROILER).
ECONOLINE SERVICE AND PARTS ITEM NO. 8 14 18 19 20 21 22 23 24 25 26 +39 51 52 53 54 55 56 150 151 152 DESCRIPTION BRICK SET PILOT VALVE (NS) THERMO. BULB - SHIELD (NS) THERMO. BULB - INSULATION (NS) THERMO.
ECONOLINE SERVICE AND PARTS ITEM NO. 92 92A 93 94 95 66 97 98 99 99A 100 101 101A 89A 155 156 157 158 DESCRIPTION RIGHT DOOR POST HANDLE LEFT DOOR POST HANDLE BELL CRANK PIN BELL CRANK COTTER PIN TURNBUCKLE & HOOKS OVEN DOOR SPRING OVEN DOOR SPRING (NS) DOOR POST DOOR POST (NS) HINGE PIN RIGHT HAND HOOK LEFT HAND HOOK DOOR PANEL (STANDARD) HEX HEAD BOLTS 1/4-20-1" CAPTIVE NUT (NS) TRUNNION BLOCK(NEW STYLE) STUD (NS) PARTS NO.
ECONOLINE SERVICE AND PARTS ITEM NO. +74 75 76 77 79 80 DESCRIPTION PILOT (NATURAL) PILOT (PROPANE) THERMOCOUPLE T46 SECONDARY AIR PIN OVEN BURNER ASSEMBLY OVEN BOTTOM (NS) OVEN BOTTOM BAFFLE (NS) 36L77R 412787-1 412787-2 412788-1 413165-3 413225-G1 413234-1 413228-1 + SPECIFY GAS AND/OR TYPE OF SECTION (OPEN TOP, FRY TOP OR BROILER). (NS) NOT SHOWN BY PHOTOGRAPH – 16 – PART NO.
ECONOLINE SERVICE AND PARTS ITEM NO.
ECONOLINE SERVICE AND PARTS ITEM NO.
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