INSTALLATION & OPERATION MANUAL ELECTRIC STATIONARY AND TILTING KETTLES MODEL 30 60 90 120 0 30 Hg vac 150 psi MIL K20EL 136073 K40EL 136074 K60EL 136075 K20ETL 136077 K40ELT 136078 K60ELT 136079 K40EL For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanhart.com VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANHART.COM 3600 NORTH POINT BLVD.
ELECTRIC STATIONARY KETTLES IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. : Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the INSTALLATION, OPERATION and MAINTENANCE instructions thoroughly before installing or servicing this equipment.
ELECTRIC STATIONARY KETTLES CONTENTS IMPORTANT FOR YOUR SAFETY ................................................................................................ 2 INSTALLATION, OPERATION AND MAINTENANCE OF K20EL/ELT, K40EL/ELT AND K60EL/ELT ELECTRIC KETTLES ......................................... 4 GENERAL ................................................................................................................................... 4 MODEL CHART ........................................................
ELECTRIC STATIONARY KETTLES INSTALLATION, OPERATION AND MAINTENANCE OF K20EL/ELT, K40EL/ELT AND K60EL/ELT ELECTRIC KETTLES DATA PLATE LOCATION SAVE THESE INSTRUCTIONS FOR FUTURE USE The data plate stating the model number, serial number and the electrical characteristics is located on the back of Control Panel. The National Board Data Plate is located on the lower skirt. GENERAL Vulcan Steam Jacketed Kettles are produced with quality workmanship and material.
ELECTRIC STATIONARY KETTLES INSTALLATION UNPACKING LOCATION This kettle was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Stationary Kettle Position the kettle in its final location. Check that there are sufficient clearances for operating and servicing the kettle, and proper clearance of the cover when raised. The kettle draw-off valve should be located near a floor drain.
ELECTRIC STATIONARY KETTLES MINIMUM CLEARANCE REQUIREMENTS AND RECOMMENDED FLOOR DRAIN LOCATIONS INSTALLATION PROCEDURE Level the kettle by making necessary adjustments using the flanged feet. No side and back clearance required, except for operation and service requirements. 1. Place a spirit level on the rim of the kettle with the cover open. Adjust the feet to level the kettle left-to-right and front-to-back. 2. Mark anchoring hole locations through the flanged feet. 3.
ELECTRIC STATIONARY KETTLES ELECTRICAL CONNECTION : Electrical and grounding connections must comply with applicable portions of the National Electric Code and/or other local electrical codes. Disconnect electrical power to the machine and follow Lockout/ Tagout procedures. 1. Open the control box. 2. Using the wiring diagram for reference, connect electric supply to terminal block.
ELECTRIC STATIONARY KETTLES OPERATION : The kettle and its parts are hot. Use care when operating, cleaning or servicing the kettle. 30 60 90 120 0 30 Hg vac 150 psi VENTING While the kettle is cold, check the vacuum/pressure gauge. The gauge should be in the vacuum zone measuring between 20 to 30 in. Hg (84 to 100kPa). If not, there is air in the jacket and it must be removed by venting for proper heating. Perform the VENTING procedure located in the MAINTENANCE section of this manual.
ELECTRIC STATIONARY KETTLES CLEANING : The kettle and its parts are hot. Use care when operating, cleaning or servicing the kettle. 2. Thread the valve stem into bonnet till valve can be pulled through bonnet. NOTICE: 4. Install large nut hand tight. 3. Insert assembly into valve body. Never spray the exterior of the kettle or control box with water under any condition. Failure to comply will void the warranty. 5. Install valve handle, lock washer and nut onto the valve stem. 6.
ELECTRIC STATIONARY KETTLES PLUG VALVE CLEAINING INSTRUCTIONS NOTE: Daily Before Operation Install draw off valve plug: 1. Apply PetroGel lubricant to valve tapered face. 1. Care should be taken not to scratch, ding or dent the valve plug to prevent valve leakage. 2. If multiple kettles are in use care should be taken keep each plug separate and returned to its original valve body. 2. Holding the valve handle, slide the plug down into the valve body. 3.
ELECTRIC STATIONARY KETTLES heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed. STAINLESS STEEL EQUIPMENT CARE AND CLEANING Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust.
ELECTRIC STATIONARY KETTLES 5. Keep your food equipment clean. 6. Rinse, rinse, rinse. Use alkaline, alkaline chlorinated or nonchloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect. If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately.
ELECTRIC STATIONARY KETTLES MAINTENANCE VENTING FILLING THE RESERVOIR JACKET The vacuum pressure gauge measuring zone should be between 20 to 30 in.Hg (84 to 100kPa). If the vacuum pressure is not within this range, perform the following: 2. Set the temperature control to the max heat setting. Let the kettle heat until it cycles off. Before adding water to the reservoir, the water supply should be analyzed to ensure that hardness is no greater than 2.
ELECTRIC STATIONARY KETTLES TROUBLESHOOTING PROBLEM Unit not Heating POSSIBLE CAUSES / SUGGESTED CORRECTIVE ACTION ON/OFF switch OFF / ON/OFF switch ON. Thermostat not on / Turn thermostat on. No power / Check power supply. Water level too low / Add water. Malfunctioning power ON/OFF switch / Contact Authorized Vulcan-Hart Service Provider. Malfunctioning thermostat / Contact Authorized Vulcan-Hart Service Provider.
ELECTRIC STATIONARY KETTLES SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this unit, contact the Vulcan-Hart Service Agency in your area (refer to listing supplied with the steamer), or contact the Vulcan-Hart Service Department at the address or phone number shown on the front cover of this manual. Parts and service are also available at www.vulcanhart.com.
ELECTRIC STATIONARY KETTLES (10-09) — 16 — PRINTED IN U.S.A.
