INSTALLATION & OPERATIONAL MANUAL LG SERIES GAS FRYERS MODELS: LG300 LG400 LG500 ML-136528 ML-136622 ML-136643 For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanequipment.com VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANEQUIPMENT.COM 3600 NORTH POINT BLVD. BALTIMORE, MD 21222 F-32910 REV.
VULCAN LG FRYERS IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
VULCAN LG FRYERS TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY………………………………………. INTRODUCTION…………………………………………………………… GENERAL…………………………………………………………… ORDERING PARTS………………………………………………… FRYER CAPACITIES………………………………………………. UNPACKING………………………………………………………… INSTALLATION……………………………………………………………. Clearances………………………………………………….... Location ………………..……………………………….…. Flue Installation …………………………………………… CODES AND STANDARDS……………………………………….. ASSEMBLY …………..…………………………………………… FLUE EXHAST…………………………………………………….
VULCAN LG FRYERS INTRODUCTION GENERAL Vulcan Fryers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in years of satisfactory performance. Before installing the fryer, thoroughly read this manual and carefully follow all instruction. This manual is applicable to model listed on the cover page. Procedures in this manual will apply to all models unless specified.
VULCAN LG FRYERS INSTALLATION Before installing the fryer, verify that the type of gas (natural or propane) agrees with the specifications on the fryer data plate, which is located on the inside of the door panel. Make sure the fryer is configured for the proper elevation. Record your fryer model, device, and serial numbers for future reference in the space provided below. This information can be found on the fryer data plate.
VULCAN LG FRYERS FLUE INSTALLATION: BEFORE USING FRYER INSTALL AND ASSEMBLE THE 10-5/8” FLUE TO THE FRYER.. 1. Unpack the flue box and flue wrap 2. Slide the flue box over the flue and secure it with the two self-tapping screws using a 5/16” socket 3. Slide the flue wrap over the flue LG Series Fryers F-32910 Rev.
VULCAN LG FRYERS 4. Secure it with four self-tapping screws two on the back and one on each side using a 5/16” socket CODES AND STANDARDS The fryer must be installed in accordance with: In the United States: State and local codes, or in the absence of local codes, with: National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). Copies may be obtained from The American Gas Association Accredited Standards Committee Z223, @ 400 N. Capital St.
VULCAN LG FRYERS ASSEMBLY The fryer must be restrained to prevent tipping and the splashing of hot liquid. The means of restraint may be the manner of installation, such as connection to a battery of appliances, installing the fryer in an alcove, or by separate means such as adequate ties. FLUE EXHAUST Comply with Vapor Removal from Cooking Equipment, ANSI-NFPA Standard #96 (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
VULCAN LG FRYERS Make sure the pipes are clean and free of obstructions, dirt, and piping compound. A battery requires one or two connections of appropriate size for the gas requirement. Prior to lighting, check all joints in the gas supply line for leaks. Use soap and water solution. Do not use an open flame. After piping has been checked for leaks, fully purge gas pipes to remove air. GAS PRESSURES (ALL MODELS): The gas pressure should be set at 4” W.C. (Water Column) (0.
VULCAN LG FRYERS The fryer must be installed with a connector (not supplied by Vulcan) complying with the above codes. The fryer must be installed with restraining means to guard against transmission of strain to the connector. See illustration. The fryer must be installed with the casters provided. If the restraint is ever to be disconnected, first turn the gas supply off.
VULCAN LG FRYERS OVER-TEMPERATURE SHUTDOWN If the shortening becomes overheated, a high-temperature shutoff device will turn the gas valve off and extinguish the pilot. If the fryer shuts down due to overheating, DO NOT relight the pilot until the shortening temperature is below 300° F (149 C). If an overheating situation persists, contact your local Vulcan-Hart authorized service office.
VULCAN LG FRYERS Close the drain valve. Fill the fryer tank with liquid shortening. Shortening level should be between the min and max lines in the fryer tank. Shortening will expand when heated. Do not ill the fryer tank past the MAX line. Add fresh shortening as needed to maintain oil level. LIGHTING THE PILOT LG Series Fryers F-32910 Rev.
VULCAN LG FRYERS 1. Open the door. 2. Turn the thermostat OFF (see figure below, view A). The thermostat is located behind the door. 3. Push the gas control valve knob and turn to OFF. Wait 5 minutes for unburned gas to vent. 4. Push and turn gas control valve knob to the “L” in PILOT (see figure below, view B). 5. While still holding the knob in, light the pilot with a lit flame. Continue to depress the knob until pilot remains lit when knob is released.
VULCAN LG FRYERS EXTENDED SHUTDOWN 1. Turn the thermostat knob to OFF. 2. Push in the pilot knob and turn to OFF. 3. Thoroughly drain the fryer. Refer to DRAINING THE FRYER. 4. Clean the fryer according to CLEANING. 5. Turn off the main gas shutoff valve. BASIC FRYING INSTRUCTION Set the desired temperature and allow shortening to heat up to that temperature. Fry items that are the same size to ensure equal doneness.
VULCAN LG FRYERS Filter shortening daily (at a minimum). Replace shortening if it becomes poorly flavored. Keep equipment and surrounding clean. Set thermostat correctly. Remove excess moisture and particles from food products before placing on fryer. DRAINING THE TANK 1. Turn the thermostat to OFF. 2. To keep the pilot lit, turn the gas valve to PILOT. 3. Direct the drain spout into the container that you want to drain the shortening into. 4. Open the drain valve.
VULCAN LG FRYERS Clean all exterior surfaces of your fryer at least once daily. Use a damp cloth with warm water and a mild soap or detergent. Do not use chlorine or sulfate/sulfide cleaners. Rinse thoroughly, and then polish with a soft dry cloth. Keep he fryer exterior clean and free of accumulated grease to prevent stubborn stains from forming. If regular cleaning is neglected, grease will be burned on and discolorations may form.
VULCAN LG FRYERS MAINTENANCE Hot oil and hot parts can cause burns. Use care when operating, cleaning, and servicing the fryer. Spilling hot fryer compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. FLUE VENT INSPECTION When the fryer is cool, inspect annually. Check the flue and clear any obstructions. Service in the US and Canada Check www.vulcanequipment.com for the closest service office. In Australia Contact Hobart Food Equipment PTY. LTD.
VULCAN LG FRYERS LIMITED ORIGINAL COMMERCIAL EQUIPMENT WARRANTY FOR THE LG SERIES GAS FRYERS Vulcan warrants the LG Gas Fryer to be free of defects in materials and workmanship for a period of 1 year from the date of original installation. This Warranty is subject to the following conditions and limitations: 1. This warranty is limited to product(s) sold by Vulcan to the original user in the continental United States and Canada. 2.
