INSTALLATION & OPERATION MANUAL ELECTRIC COUNTER CONVECTION STEAMERS MODELS C24EA3 ML – 136037 ML – 136043 ML – 136044 ML – 136045 208/240V 8.5KW PRO 208/240V 8.5KW BASIC 480V 9.25KW PRO 480V 9.25KW BASIC C24EA5 ML – 136038 ML – 136046 ML – 136047 ML – 136048 208/240V 15.75KW PRO 208/240V 15KW BASIC 480V 15.75KW PRO 480V 15KW BASIC For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanhart.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL THIS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY ....................................................................................................... 2 INTRODUCTION .................................................................................................................................... 5 GENERAL ......................................................................................................................................... 5 INSTALLATION ..
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS TABLE OF CONTENTS (CONTINUED) START UP (PROFESSIONAL MODEL) ........................................................................................ 11 OPERATION .............................................................................................................................12 Main Power Switch Light (Professional model) ................................................................. 12 Timer ...................................................
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS INTRODUCTION GENERAL UNPACKING Vulcan convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided. This steamer was inspected before leaving the factory.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS LOCATION ANCHORING STEAMER Allow space for plumbing and electrical connections. Minimum clearance is 6" (15.2 cm) on the back for proper air circulation. Allow adequate access for operating and servicing the steamer (36" at the front of the steamer, 15" (38 cm) above the steamer and 18" (45.7 cm) on right side of steamer). 1. Place steamer in the desired location on the countertop and mark four corners.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS ELECTRICAL CONNECTION WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. Total KW Volts Hz Ph The wiring diagram is located on the right side panel as you face the steamer. This steamer is hard wired. KW Per Phase L1-L2 L2-L3 L3-L1 Rated Amps Circuit 3-Phase Amps Per Line Single Size Phase Amps L1 L2 L3 Fuse 90°C Size Copper or Min.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PLUMBING CONNECTIONS If the water supply fails to meet these standards, it will be necessary to install a water conditioner on the generator water feed. The use of strainers or filters will not remove minerals from the water. WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY, SAFETY AND PLUMBING CODES. Water Supply Connection Water Requirements Connect the treated cold water supply line to the 3/4" (19 mm) (male hose thread) inlet.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS Figure 2 VENT HOOD Local codes may require the steamer to be located under an exhaust hood. Information on the construction and installation of ventilating hoods may be obtained from Vapor Removal from Cooking Equipment, NFPA standard No. 96 (latest edition).
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS OPERATION Cooking Light (Professional model only) CONTROLS Drain Handle (Basic model only) The cooking light indicates that the steamer is in the cooking cycle. Push the handle in to turn on the steamer. Pull the handle out to turn off and drain the steamer. Timer Note: Controls for the Basic and Professional models are shown in Figure 3. Set the cooking time (0 to 60 minutes). Steam cooking will begin when the door is closed.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS 8. Close compartment door and let cooking cycle finish. When timer returns to 0, the buzzer will sound, signaling the end of the cooking cycle. To silence the buzzer, turn the timer dial to OFF. SHUTDOWN Pull drain handle until it stops. The power light will turn off before the handle stops. Leave the compartment door open to allow the inside to dry out. 9. To shut down the steamer, pull the handle to turn off and drain.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS 7. Open the compartment door and observe that steam supply to the compartment stops and that the cooking light is OFF. 8. Close compartment door and let cooking cycle finish. When timer returns to 0, the buzzer will sound, signaling the end of the cooking cycle. To silence the buzzer, turn the timer dial to OFF. 9. To shut down the steamer, turn off the power switch. Leave the compartment doors slightly open to allow the inside to dry out.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS CLEANING COMPARTMENT WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING. Wash the inside of the compartment with a solution of warm water and non-chloride detergent. Rinse with warm water. COOKING COMPARTMENT DRAIN Keep compartment drain running freely. Inspect compartment drains daily for blockage. Remove any particles or debris from the perforated strainer daily (or more often if needed).
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS Avoid rubbing with steel pads, wire brushes or scrapers that can leave iron deposits on stainless steel. Instead, use plastic scouring pads or soft cloths. For stubborn stains, use products such as Cameo, Talc or Zud First Impression. Always rub parallel to the polish lines or with the grain. Hard water will leave deposits that promote rust on stainless steel. Treated water from softeners or certain filters can eliminate these mineral deposits.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS MAINTENANCE WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. THE COOKING COMPARTMENT CONTAINS LIVE STEAM. STAY CLEAR WHEN OPENING DOOR.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS 5. Pour deliming solution into the steam generator slowly to avoid spillage. 6. Remove funnel from delime port then rinse port with clean water. 7. Lightly coat delime port threads with PetrolGel then install delime port cap. Cap must be installed and tightened securely at all times. 8. Turn power switch ON. 9. When ready light comes on, turn cooking timer on for 3 minutes to delime the steam tubes and nozzles. 10.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS DOOR GASKET If the door gasket is leaking due to a nick or cut, it must be replaced. Damage to the gasket sealing surface will cause steam leakage. DRAINING THE BOILER Drain the boiler at the end of each day to flush out minerals and minimize scale build-up. The generator drains automatically for approximately 15 minutes after the power switch is turned OFF on the Professional model, or the drain handle is pulled on the Basic model.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS COOKING HINTS The steamer efficiently cooks vegetables and other foods for immediate serving. Steam cooking should be carefully time controlled. Keep hot food holding-time to a minimum to produce the most appetizing results. Prepare small batches. Cook only enough to start serving, then cook additional amounts to meet demand. than 15 minutes of cooking time. When a cover is used, approximately one-third additional cooking time is necessary.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PRODUCTS TO BE COOKED IN SOLID PANS PRODUCT TIME (MINUTES) WEIGHT PER PAN Eggs, Scrambled 9 - 12 8 Doz. Rice, Long Grain (Cover with 4 cups water/lb.) 23 - 25 2 Lb. Pasta (Place perforated pan inside solid pan, cover with cold water) Spaghetti – Regular/Vermicelli Macaroni - Shells/Elbows Noodles - 1/2" Wide Lasagna Noodles 10 - 15 13 - 18 10 - 15 13 - 18 Frozen Casseroles, Lasagna 33 - 35 Full Pan Meat Loaf, 3-5 Lb. Each 38 - 40 15 Lb.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PRODUCTS TO BE COOKED IN PERFORATED PANS PRODUCT TIME (MINUTES) WEIGHT PER PAN SEAFOOD Clams Frozen Fresh, Cherrystone 9 - 12 4-6 3 Doz. 3 Doz. King Crab, Frozen Claws Legs 3-4 3-6 2 1/2 Lb. 4 1/2 Lb. Lobster Tail, Frozen 5-6 10 Lb. Lobster, Live, 10" - 12" 4-5 4 Per Pan Salmon Fillets, Frozen, 8 ounce each 4-5 7 1/2 Lb. Scallops, Fresh 3-4 3 Lb. Scrod Fillets, Fresh 3-5 4 Lb. 14 - 15 8 - 10 5-8 4 Doz. 4 Doz. 4 Doz.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PRODUCT TIME (MINUTES) WEIGHT PER PAN VEGETABLES (Cont’d.) Broccoli Spears, Frozen Spears, Fresh Flowerettes, Frozen 6-8 4-6 4-6 4 Lb. 5 Lb. 5 Lb. Cabbage, Fresh, 1/6 Cut 6-8 5 Lb. Carrots Baby Whole, Frozen Crinkle Cut, Frozen Sliced, Fresh 6-8 7- 8 9 - 11 7 Lb. 4 Lb. 9 Lb. Cauliflower, Flowerettes Frozen Fresh 4-6 7-8 4 Lb. 5 Lb. Celery, 1" Diagonal Cut 5-7 5 Lb. Corn Yellow Whole Kernel, Frozen Cobbettes, Frozen 3-5 6-8 5 Lb.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSES REMEDY No main power source Check the power source. Power switch in OFF position (Professional) Set power switch to the ON position. Handle out (OFF) position (Basic) Push handle in. Water not being supplied to steamer Refer to symptom WATER NOT BEING SUPPLIED TO STEAMER.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this steamer, contact the Vulcan-Hart Service Agency in your area (refer to listing supplied with the steamer), or contact the Vulcan-Hart Service Department at the address or phone number shown on the front cover of this manual. Parts and service are also available at www.vulcanhart.com.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS F-35428 (2-06) — 24 — PRINTED IN U.S.A.
