Service manual

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SERVICE MANUAL

V SERIES FOOD HOLDING & TRANSPORTATION CABINETS

AND BANQUET CARTS

MODELS:

VB90 ML-126548

VB96 ML-126550

VB150 ML-126552

VBP5I ML-138030

VBP7I ML-126358

VBP13I ML-126359

VBP15I ML-126360

VBP33 ML-138075

VBP77I ML-126361

VBS15 ML-138033

VHA9 ML-138072

VHA18 ML-138073

VHDP5 ML-138035

VHFA9 ML-138070

VHFA18 ML-138071

VHP3 ML-126343

VHP7 ML-126344

VHP8 ML-126345

VHP15 ML-126346

VHP20 ML-126347

This manual is prepared for the use of trained Vulcan Service Technicians and should not be used

by those not properly qualified.

This manual is not intended to be all encompassing. You should read, in its entirety, the repair

procedure you wish to perform to determine if you have the necessary tools, instruments, and

skills required to perform the procedure.

Reproduction or other use of this Manual, without the express written consent of Vulcan, is

prohibited.

VULCAN-HART 3600 NORTH POINT BLDV.

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC BALTIMORE, MD 21222

Summary of content (20 pages)

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SERVICE MANUAL V SERIES FOOD HOLDING & TRANSPORTATION CABINETS AND BANQUET CARTS MODELS: VB90 VB96 VB150 VBP5I VBP7I VBP13I VBP15I VBP33 VBP77I VBS15 VHA9 VHA18 VHDP5 VHFA9 VHFA18 VHP3 VHP7 VHP8 VHP15 VHP20 ML-126548 ML-126550 ML-126552 ML-138030 ML-126358 ML-126359 ML-126360 ML-138075 ML-126361 ML-138033 ML-138072 ML-138073 ML-138035 ML-138070 ML-138071 ML-126343 ML-126344 ML-126345 ML-126346 ML-126347 This manual is prepared for the use of trained Vulcan Service Technicians and should not be used by tho
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD STARTUP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. READ THIS MANUAL THOROUGHLY BEFORE OPERATING, INSTALLING OR PERFORMING MAINTENANCE ON THE EQUIPMENT. WARNING Failure to follow instructions in this manual can cause property damage, injury, or death.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) GENERAL INTRODUCTION NEMA 6-15 or 6-20 plug as standard equipment. Vulcan-Hart Food Holding and Transportation Cabinets and Banquet Carts are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) SPECIFICATIONS HEIGHT IN (mm) DEPTH IN (mm) WIDTH IN (mm) SHIPPING WT. Lb. (kg) VOLTS WATTS AMPS VB90 71.75" (1822) 42.75" (1086) 31.75" (806) 242# (110 kg) 120 2000 16.6 VB96 62" (1575) 29" (737) 51.5" (1308) 435# (197 kg) 120 2000 16.6 VB150 73" (1854) 29" (737) 61.25" (1556) 590# (268 kg) 120 2000 16.6 VBP5I 31.5" (800) 33.75" (857) 28.25" (718) 170# (77 kg) 120 1200 10 VBP7I 37.75" (959) 33.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) COMPONENT LOCATION MODELS: VHP3, VHP7, VHP8, VHP15, VHP20, VBP5I, VBP7I, VBP13I, VBP15I, VBP77I, VBS7, VBS15, VHDP5, VB90, VB96, VB150, VBP33 CONTROLS CONTROL - FRONT VIEW THERMOMETER DIAL THERMOSTAT POWER INDICATOR LIGHT HEAT INDICATOR LIGHT Fig. 2 Fig. 4 CONTROL - INSIDE VIEWS POWER/HEAT INDICATOR LIGHTS THERMOSTAT PROBE THERMOMETER DIAL THERMOSTAT PROBE WIRE THERMOMETER Fig. 5 ELEMENT WIRE POWER WIRE POWER CORD Fig.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) MODELS: VHFA9, VHFA18 FAN CONTROLS FAN - FRONT VIEW CONTROL - FRONT VIEW THERMOMETER DIAL (5) FAN MOUNTING PLATE SCREWS THERMOSTAT POWER INDICATOR LIGHT POWER ON/OFF SWITCH HEAT INDICATOR LIGHT Fig. 7 (4) FAN ATTACHING SCREWS Fig. 10 CONTROL - INSIDE VIEW POWER ON/OFF SWITCH ELEMENT WIRE THERMOSTAT PROBE WIRES FAN - INSIDE VIEW (HOUSING) POWER/HEAT INDICATOR LIGHTS THERMOMETER DIAL Fig. 8 Fig.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) COMPONENT FUNCTION MODELS: VHP3, VHP7, VHP8, VHP15, VHP20, VBP5I, VBP7I, VBP13I, VBP15I, VBP77I, VBS7, VBS15, VHDP5, VB90, VB96, VB150, VBP33 CONTROLS THERMOMETER: temperature. (Fig. 2) Indicates PROBE interior THERMOSTAT: Controls the output temperature of the heating element. Once the output temperature of the heating element reaches the set temperature, the thermostat sensor removes power from the heating element.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) MODELS: VHFA9, VHFA18 (continued) PROBE FAN THERMOSTAT: Monitors/sensors the output temperature of the heating elements. Once the output temperature of the heating element reaches the set temperature, the thermostat sensor removes power from the heating element. The fan is located on top of the unit. The fan and air tunnel provide even heat distribution. The fan is turned on and off with the POWER ON/OFF SWITCH.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) COMPONENT REMOVAL AND REPLACEMENT COVER REMOVAL The Cover must be removed to access the Thermostat, Thermometer, Lights, and Wiring. SCREWS ACCESS HOLE Fig. 13 1. 2. Locate and remove the two (2) screws holding the top cover to the left side. 4. Locate and remove the two (2) screws holding the top cover to the right side. Pull the thermometer bulb through the access hole located in the top of the cabinet. 5.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS THERMOSTAT 1. Remove the Cover. 2. Identify and remove the two (2) screws that hold the thermostat sensing bulb on the inside of the cabinet. It will be mounted to the top of the cabinet. Push/pull the thermostat bulb through the access hole located in the top of the cabinet 3. Turn the black Thermostat Knob to the “OFF” position. 4.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS 5. Replace knob and tighten set screws. 6. Reconnect the cabinet to its power source and test. F-41141 (11-09) FAN VHFA9, VHFA18 DUAL LIGHT INDICATOR 1. Remove the cover. 2. Refer to the wiring diagram to identify the electrical leads that connect to the indicator light. 3. Disconnect the wire leads to the indicator light. 4.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS ON / OFF SWITCH VHFA9, VHFA18 F-41141 (11-09) 2. Remove the bottom mounted element cover. 3. Remove the two (2) retaining screws that hold each element to the mounting plate and the one (1) screw for the element clip. (Fig. 18) MOUNTING PLATE RETAINING SCREWS 1. Remove the cover. 2. Refer to the wiring diagram to identify the electrical leads that connect to the switch. 3. Disconnect the wire leads to the switch. 4.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS LEAD WIRES LEAD CONNECTORS ELEMENT WIRES 6. 7. 8. 9. Fig. 20 F-41141 (11-09) 6. Install the replacement cord by inserting the cord and threaded portion of the strain relief through the opening in the cover. 7. Complete the installation reversing the above steps. 8. Reconnect the cabinet to its power source and test. Reconnect the replacement element to the lead wires with New wire connectors.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS 3. 4. 5. 6. 7. 8. Remove the old door. You may need to open the latch. Remove the phillips head screws that attach the latch to the door. Note: There may be anywhere from two (2) to four (4) screws on the latch. If necessary, drill the new holes using a #19 drill bit (or 11/16” bit.) Note: When drilling holes into the cabinet frame, use a long drill bit (2”) as you need to drill through both sides of the 1” frame tubing.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS F-41141 (11-09) TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSES REMEDY Cabinet not operating. Cabinet not connected to power source. Connect cabinet to power source. Cabinet lighted power switch not turned ON. Turn lighted power switch ON. No power. Check circuit breaker. Check GFCI. GFCI or Ground Fault Circuit Indicator tripped Moisture problem. Shorted element. Pinched/damaged wire. Damaged power cord. Dry moisture problem. Check/replace element.
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS WIRING DIAGRAMS 16 F-41141 (11-09)
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS 17 F-41141 (11-09)
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS 18 F-41141 (11-09)
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V SERIES FOOD HOLDING, TRANSPORT, AND BANQUET CARTS 19 F-41141 (11-09)