Fryer User Manual

ManualsBrandsVulcan Materials ManualsFryerVK SERIES 1VK45D

INSTALLATION & OPERATIONAL MANUAL

VK SERIES GAS FRYERS

With KleenScreen PLUS® Filtration Systems

MODELS:

1VK45A ML-136885

1VK45D ML-136886

1VK45C ML-136887

1VK65A ML-136888

1VK65D ML-136889

1VK65C ML-136890

1VK85A ML-136891

1VK85D ML-136892

1VK85C ML-136893

1VK45AF ML-136894

1VK45DF ML-136895

1VK45CF ML-136896

1VK65AF ML-136897

1VK65DF ML-136898

1VK65CF ML-136899

1VK85AF ML-136900

1VK85DF ML-136901

1VK85CF ML-136902

2VK45AF ML-136903

2VK45DF ML-136904

2VK45CF ML-136905

2VK65AF ML-136906

2VK65DF ML-136907

2VK65CF ML-136908

2VK85AF ML-136909

2VK85DF ML-136910

2VK85CF ML-136911

3VK45AF ML-136912

3VK45DF ML-136913

3VK45CF ML-136914

3VK65AF ML-136915

3VK65DF ML-136916

3VK65CF ML-136917

3VK85AF ML-136918

3VK85DF ML-136919

3VK85CF ML-136920

4VK45AF ML-136921

4VK45DF ML-136922

4VK45CF ML-136923

1VK45C Shown

For additional information on Vulcan-Hart or to locate an authorized parts and

service provider in your area, visit our website at www.vulcanequipment.com

VULCAN-HART 3600 NORTH POINT BLVD.

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC BALTIMORE, MD 21222

WWW.VULCANEQUIPMENT.COM F-32971 REV. F (December 2011)

Summary of content (29 pages)

PAGE 1
INSTALLATION & OPERATIONAL MANUAL VK SERIES GAS FRYERS With KleenScreen PLUS® Filtration Systems MODELS: 1VK45A 1VK45D 1VK45C 1VK65A 1VK65D 1VK65C 1VK85A 1VK85D 1VK85C 1VK45AF 1VK45DF 1VK45CF 1VK65AF 1VK65DF 1VK65CF 1VK85AF 1VK85DF 1VK85CF 2VK45AF 2VK45DF 2VK45CF 2VK65AF 2VK65DF 2VK65CF 2VK85AF 2VK85DF 2VK85CF 3VK45AF 3VK45DF 3VK45CF 3VK65AF 3VK65DF 3VK65CF 3VK85AF 3VK85DF 3VK85CF 4VK45AF 4VK45DF 4VK45CF ML-136885 ML-136886 ML-136887 ML-136888 ML-136889 ML-136890 ML-136891 ML-136892 ML-136893 ML-136894 ML-
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VK SERIES GAS FRYERS IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
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VK SERIES GAS FRYERS TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY………………………………………. 2 INTRODUCTION…………………………………………………………… 4 GENERAL…………………………………………………………… 4 ORDERING PARTS………………………………………………… 4 FRYER CAPACITIES………………………………………………. 4 UNPACKING………………………………………………………… 5 INSTALLATION……………………………………………………………. 5 Clearances…………………………………………………....5 Location ………………..……………………………….…. 5 CODES AND STANDARDS……………………………………….. 6 ASSEMBLY …………..…………………………………………… 6 FLUE CONNECTION……………………………………………….
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VK SERIES GAS FRYERS INTRODUCTION GENERAL Vulcan Fryers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in years of satisfactory performance. Before installing the fryer, thoroughly read this manual and carefully follow all instruction. This manual is applicable to model listed on the cover page. Procedures in this manual will apply to all models unless specified.
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VK SERIES GAS FRYERS INSTALLATION Do not use the door or its handle to lift the fryer. Before installing the fryer, verify that the type of gas (natural or propane) agrees with the specifications on the fryer data plate, which is located on the inside of the door panel. Make sure the fryer is configured for the proper elevation. Record your fryer model, device, and serial numbers for future reference in the space provided below. This information can be found on the fryer data plate.
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VK SERIES GAS FRYERS CODES AND STANDARDS The fryer must be installed in accordance with: In the United States:  State and local codes, or in the absence of local codes, with:  National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). Copies may be obtained from The American Gas Association Accredited Standards Committee Z223, @ 400 N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA, 1 Batterymarch Park Quincy, MA 02169-7471.
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VK SERIES GAS FRYERS FLUE CONNECTION Make the flue connection as follows:  Comply with Vapor Removal from Cooking Equipment, ANSI-NFPA Standard #96 (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.  Locate the fryer under a hood with adequate connection to an exhaust duct. The hood must extend 6” (15 cm) beyond fryer on both sides.  Clearance above the fryer should be adequate for combustion byproducts to be removed efficiently.
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VK SERIES GAS FRYERS GAS CONNECTION All gas supply connections and any pipe joint compound must be resistant to the action of propane gases. The gas inlet is located on the lower rear of the fryer. Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer. The gas supply line must be at least the equivalent of ½” (12.7 mm) iron pipe for single units and 1-1/4” (31.75 mm) for batteries.
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VK SERIES GAS FRYERS  When installing a quick disconnect you must also install a means for limiting the movement of the fryer. This device will prevent the gas line or quick disconnect from being strained. The restraining device should be attached to the cutout on the back panel. See illustration for location.  The fryer must be installed with a connector (not supplied by Vulcan) complying with the above codes.
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VK SERIES GAS FRYERS OPERATION Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer. Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. Fryer is not to be used during a power outage. OVER-TEMPERATURE SHUTDOWN If the shortening becomes overheated, a high-temperature shutoff device will turn the gas valve off.
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VK SERIES GAS FRYERS BASIC FRYING INSTRUCTION  Set the desired temperature and allow shortening to heat up to that temperature.  Fry items that are the same size to ensure equal doneness.  Drain or wipe dry raw or wet foods to minimize splatter when lowering into hot shortening.  Add fresh shortening as needed. Fry Basket Guidelines  Do not overfill baskets. (See table for recommended basket capacities below) Carefully lower basket into oil.
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VK SERIES GAS FRYERS TURNING ON THE FRYER VKA solid state knob control:  Open the door to the fryer. Turn the power switch to the on position. Indicator Lights (On/Start/Heating) Temperature Knob Control Melt Switch Power Switch Filter Switch (For those models with KleenScreen PLUS® Filter Systems) Start Button  Open the door to the fryer. Select Liquid or Solid Shortening pressing the switch to the desired selection.  Set temperature by turning the knob to the desired temperature.
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VK SERIES GAS FRYERS VULCAN-HART F-32971 Rev.
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VK SERIES GAS FRYERS Programming the Solid State Control Programming the Computer Control VULCAN-HART F-32971 Rev.
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VK SERIES GAS FRYERS TURNING OFF THE FRYER  Open the door to the fryer. Press the power switch to the OFF position. EXTENDED SHUTDOWN 1. Thoroughly drain the fryer. Refer to DRAINING THE FRYER. 2. Clean the fryer according to CLEANING. 3. Turn off the main gas shutoff valve. VULCAN-HART F-32971 Rev.
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VK SERIES GAS FRYERS TURNING OFF THE FRYER 1. Press the power switch to the off position. FILTERING THE OIL Hot oil and hot parts can cause burns. Use care when operating, cleaning, and servicing the fryer. Filter shortening at least once a day. 1. Do NOT turn off the power to the fryer. Leave power on. 2. Insert the drain extension into the drain valve. Tighten only hand tight. 3. Direct the drain extension into the mobile filtering device that you want to use. 4. A cold fryer will not drain easily.
PAGE 17
VK SERIES GAS FRYERS DRAINING THE TANK Free Standing Models: 1. Turn off fryer. 2. Insert the drain extension into the drain valve. Tighten only hand tight. 3. Direct the drain spout into the container that you want to drain the shortening into. 4. Open the drain valve. The oil will drain into the container. When the container is full or the fryer tank is empty, close the drain valve. Repeat this step until the fryer is empty. Remove the drain extension and place it back into the provided holder. 5.
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VK SERIES GAS FRYERS MAX level on the fryer tank. Press the start button for (A) and Temp Button for (D) and C) models, to allow the solution to heat up. Allow solution to stand for a few minutes. 8. Drain the tank according to DRAINING THE TANK. Rinse thoroughly with clear, hot water. All traces of cleaner must be removed. Dry the tank thoroughly. 9. Close the drain valve and add shortening. Follow the FILLING TANK WITH SHORTENING procedure in this manual. The fryer is now ready for use.
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VK SERIES GAS FRYERS KleenScreen Plus® Filtration System Installation & Operational Manual for “VKAF”, VKDF” and “VKCF” Models General The KleenScreen PLUS® filtration system filters the oil as it is pumped back into its’ respective tank(s). Only one tank can be drained and filtered at a time. Under no circumstances should both tanks be drained at the same time. Assembly  After unpacking, wash the filter pan, crumb basket and filter screen assembly.
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VK SERIES GAS FRYERS Fully assembled filter screen assembly: Fig. 2 Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig. 3 Micro-Filtration Fabric Envelope Assembly: Same Suction Tube Fabric Envelope Insert (Different from Screen Assembly) Fabric Envelope Closing Clip Same Knurled Knob Fig. 4 VULCAN-HART F-32971 Rev.
PAGE 21
VK SERIES GAS FRYERS INSTRUCTIONS TO REMOVE & REPLACE KLEENSCREEN PLUS® FILTER ENVELOPE FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RATE WE RECOMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). Step 1 Discard all oil from the filter vessel, (see pages 23 or 24). When the filter pan is empty, use a spatula and scrape off all debris left on the filter envelope and in the filter pan.
PAGE 22
VK SERIES GAS FRYERS Operation Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer. Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. Never run water or boil out solution through filter and motor / pump. Doing so will void your fryer warranty. FILTERING PROCEDURE Oil Temperature should be 300-350° F.
PAGE 23
VK SERIES GAS FRYERS VULCAN-HART F-32971 Rev.
PAGE 24
VK SERIES GAS FRYERS Filtering Instructions for Solid State Controls VULCAN-HART F-32971 Rev.
PAGE 25
VK SERIES GAS FRYERS Filtering Instructions for KleenScreen PLUS® Fryers with Computer Controls VULCAN-HART F-32971 Rev.
PAGE 26
VK SERIES GAS FRYERS FILTERING TIP: Open the filtering drawer approximately 1” to allow any oil in the return line to run back into the filter pan. This will take about 30 seconds to complete. Then open the drawer completely to clean filter components. REMOVING EXCESS DEBRIS FROM THE SCREEN FILTER: 1. Pull the filter drawer out and remove the crumb basket and empty any debris into the trash. 2. Remove the filter screen assembly. Scrape debris from the filter screen.
PAGE 27
VK SERIES GAS FRYERS BOIL OUT PROCEDURE: Use the Boil Out By-Pass™ drain extension allowing the boil out solution to exit the fry tank without using the filtering system. Do NOT allow water to run through the motor / pump. Drain the boil out solution into a bucket or place a high temperature rated water hose on the end of the drain extension allowing the other end to flow into a floor drain. In Fig. 6 the arrow is pointing to the drain extension. It is threaded into the top coupling of the oil drain tube.
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VK SERIES GAS FRYERS MAINTENANCE Hot oil and hot parts can cause burns. Use care when operating, cleaning, and servicing the fryer. Spilling hot fryer compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. FLUE VENT INSPECTION When the fryer is cool, inspect annually. Check the flue and clear any obstructions. Service in the US and Canada Contact you local Vulcan-Hart Service office or address on the front of this manual.
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VK SERIES GAS FRYERS SHORTED PROBE – If a shorted probe is detected, the heat demand is disabled and any running cooking cycles are cancelled. All operator buttons are disabled. The digital control displays the following message: “D” Solid State – SHORTED PROBE “C” Computer – PROBE SHORT Hi TEMPERATURE – If the temperature is greater than or equal to 415°F (212°C), the heat demand is disabled and any running cooking cycles are cancelled. All operator buttons are disabled.