Operator's manual Vibratory plate DPU 25.., 30.., 37.. Model DPU Document 5000217755 Issue 01.
Copyright © 2019 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
Inhalt 1 Foreword .................................................................................................................... 5 2 Introduction ............................................................................................................... 6 2.1 Means of representation for this operator's manual ........................................... 6 2.2 Wacker Neuson representative .......................................................................... 7 2.3 Described machine types ...
9 Maintenance ............................................................................................................ 36 9.1 Maintenance schedule ..................................................................................... 37 9.1.1 One-time maintenance after initial operation........................................ 37 9.1.2 Daily maintenance work ....................................................................... 37 9.1.3 Regular maintenance ...............................................
1 Preface 1 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
2 Introduction 2 2.1 Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or damage to equipment and exclude improper service. DANGER This warning notice indicates immediate hazards that result in serious injury or even death. f Danger can be avoided by the following the actions mentioned.
2 Introduction Instructions 2.2 f This symbol indicates there is something for you to do. 1. Numbered instructions indicate that you have to carry out something in a defined sequence. This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com.
2 Introduction 2.4 Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This information is needed to order spare parts and when requesting additional technical information. f Enter the information of your machine into the following table: Item 8 Designation 1 Group and type 2 Construction year 3 Machine no. 4 Version no. 5 Item no.
3 Safety 3 3.1 Safety Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded. Proper use The machine must only be used for the following purposes: Compaction of soils. Compaction of asphalt. Shaking in of paving stones.
3 Safety Requirements for operation The ability to operate the machine safely requires: Proper transport, storage and setup. Careful operation. Careful service and maintenance. Operation Operate the machine only as intended and only when in proper working condition. Operate the machine in a safety-conscious manner with all safety devices attached and enabled. Do not modify or disable any safety devices. Before starting operation, check that all control and safety devices are functioning properly.
3 Safety Exclusion of liability Wacker Neuson will refuse to accept liability for injuries to persons or for damage to materials in the following cases: Structural modifications. Improper use. Failure to comply with this operator's manual. Improper handling. Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality. Using of accessories which are not from Wacker Neuson.
3 Safety Checking for signs of damage Inspect the machine when it is switched off for any signs of damage at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. 3.2 Qualification of the operating personnel Operator qualifications Only trained personnel are permitted to start and operate the machine. The following rules also apply: You are at least 18 years of age.
3 Safety 3.3 Protective gear Work clothing Clothing should be appropriate, i.e. should be close-fitting but not restrict your movement. When on construction sites, do not wear long hair loosely, loose clothing or jewelry including rings. These objects can easily get caught or be drawn in by moving machine parts. Only wear clothing made of material that is not easily flammable. Personal protective gear Wear personal protective gear to avoid injuries or health hazards: Non-skid, hard-toed shoes.
3 Safety Lifting When lifting the machine, observe the following instructions: Designate a skilled person to guide you for the lifting procedure. You must be able to see or hear this person. Use only suitable and certified hoisting gear, lifting tackle and load-bearing equipment with sufficient lifting capacities. Only use the attachment points described in the operator's manual. Attach the machine securely to the hoisting gear. Ensure that no one is nearby or under the machine.
3 Safety Work environment Familiarize yourself with your work environment before you start work. This includes e.g. the following items: Obstacles in the work and traffic area. Load-bearing capacity of the ground. The measures needed to cordon off the construction site from public traffic in particular. The measures needed to secure walls and ceilings. Options available in the event of an accident.
3 Safety Switching off the machine Switch off the engine in the following situations: Before breaks. If you are not using the machine. Store the machine in such a way that it cannot tilt, fall or slip. Storage location After operation, allow the machine to cool and then store it in a sealed-off, clean and dry location protected against frost and inaccessible to children. Not using starter sprays Highly flammable starter sprays pose a fire hazard. Do not use any starter sprays.
3 Safety Avoiding crushing When operating the machine, pay particular attention to avoid being squeezed between the machine and an obstacle. Always look in the direction of travel! Compacting on slopes The following points must be observed if you plan to compact inclined surfaces (slopes, escarpments): Always stand above the machine on a slope. Start at the bottom of a slope (slopes that can be easily managed in an upward direction can be safely traveled in a downward direction also).
3 Safety 3.7 Safety during the operation of combustion engines Checking for signs of damage Check the engine while switched off for leaks and cracks in the fuel line, tank and fuel cap at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. Dangers during operation Combustion engines can be dangerous, particularly during operation and when refueling. Read and follow all safety instructions.
3 Safety Safety precautions when refueling Please observe the following safety-relevant instructions when refueling: Do not refuel near open flames. Do not smoke. Turn off the engine before refueling and allow it to cool down. Refuel in a well-ventilated environment. Wear fuel-proof protective gloves and, if there is the possibility of spraying, protective goggles and clothing. Do not inhale fuel vapors. Avoid skin and eye contact with fuel.
3 Safety 3.8 Safety during the operation of hydraulic machines Hydraulic oil Hydraulic oil is harmful to health. Wear safety glasses and safety gloves when handling hydraulic oil. Avoid direct skin contact with hydraulic oil. Remove hydraulic oil from the skin immediately with soap and water. Make sure that no hydraulic oil comes gets in the eyes or on the body. See a physician immediately if hydraulic oil gets into the eyes or is swallowed. Do not eat and drink while handling hydraulic oil.
3 Safety Working on the battery Always take the following safety measures when working with the battery: No fire, sparks, or smoking while working with batteries. Batteries contain corrosive acid. Use acid-proof protective gloves and protective goggles when working with batteries. Avoid short circuits due to improper connection or bypassing with tools. Disconnect the negative terminal first when disconnecting the battery. Connect the positive terminal first when connecting the battery.
4 Safety and information labels 4 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately.
4 Safety and information labels Item Label Description 5 Falling machines can cause serious injury. Do not lift the machine with the control handle or a drawbar. 0220000 6 DPU45.., DPU55.. Warning. Body parts can be crushed or severed by rotating motor parts. Do not reach into the receptacle of the starting crank. 7 US Machines Warning. WARNING WARNUNG ADVERTENCIA 0219261 ADVERTISSEMENT 0219176 8 Machines with an electric starter 9 25 Start/Stop. Tie-down points.
4 Scope of delivery 4 Scope of delivery Item Designation 1 Machine 2 Operator's manual Item 3 Designation Parts book The machine is delivered fully assembled and after unpacking it is ready for operation. The scope of delivery includes: 24 Machine. Operator's manual. Parts book.
5 Structure and function 5 Structure and function 5.1 Application Use the machine only as intended, see chapter Safety, Proper use. 5.
5 Structure and function This procedure is hydraulically controlled with the control handle (3) on the guide handle head (4). The drive motor (13) attached to the upper mass (5) powers the exciter (9). The torque is transferred non-positively by the centrifugal clutch (7) and the exciter V-belt (8). When the motor speed is low, the centrifugal clutch (7) interrupts the power flow to the exciter (9) which allows the drive motor (13) to idle properly.
6 Components and operator's controls 6 Components and operator's controls Machine Item Designation Item Designation 1 Central suspension 6 Integrated driving mechanism 2 Fuel tank 7 Guide handle 3 Battery 8 Control handle 4 Recoil starter 9 Throttle lever 5 Electronic starter 27
6 Components and operator's controls Electronic starter (only certain machine types) Item 28 Designation Item Designation 1 Operation control lamp 3 Oil pressure control lamp 2 Charging control lamp 4 Ignition lock
7 Transport 7 Transport WARNING Improper handling can result in injury or serious material damage. f Read and follow all safety instructions of this operator's manual, see chapter Safety. WARNING Danger due to the machine falling. If the machine falls, it can cause severe injury such as crushing. f Only use suitable and tested hoisting gear and lifting tackle (safety load hooks) of sufficient lifting capacity. f Only lift the machine by the central suspension.
7 Transport 7.1 Transporting the machine Item Designation Item 1 Guide handle 3 2 Central suspension (attachment point) Designation Tie-down lugs (protective frame) 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Vertically set guide handle head and lock into place. 4. Fasten suitable lifting tackle to the central suspension (2) provided. 5. Lift the machine evenly with the hoist. 6. Carefully set the machine down on a suitable transport vehicle. 7.
8 Use and operation 8 Use and operation WARNING Improper handling can result in injury or serious material damage. f Read and follow all safety instructions of this operator's manual, see chapter Safety. 8.1 Prior to starting the machine 8.1.1 Checks before startup Before you start the engine, check the following: Fuel level. Motor oil level. Air cleaner. Water separator Fuel lines for leaks. External screw connections for tightness.
8 Use and operation 8.2 Starting up 8.2.1 Starting the engine with recoil starter Item Designation 1 Throttle lever 2 Recoil starter Note: Do not start the engine until you are sure that it is vertically stable. 1. Set throttle lever to position 1. 2. Slowly pull out the recoil starter until you feel compression. 3. Let the cable rewind from this compression point. 4. Start now by gradually accelerating the engine via the cable (not in a jerking manner as with gasoline engines).
8 Use and operation 8.2.2 Starting the engine with electronic starter Item 1 Designation Ignition lock 1. Set throttle lever to position 1. 2. Insert the key into the ignition lock. 3. Turn key to position II and release when the engine has started. Note: Abort the start attempt after no more than 15 seconds. Note: Do not turn the key to position 0 or remove the key while the engine is running, as this will stop the battery charging.
8 Use and operation 8.3 Operating the machine 8.3.1 Operating in the forward and reverse direction f Press the control handle in the direction of travel. Note: 8.3.2 The forward and reverse speed can be continuously varied. Compacting on a slope Compacting on slopes The following points must be observed if you plan to compact inclined surfaces (slopes, escarpments): Always stand above the machine on a slope.
8 Use and operation 8.4 Decomissioning Item Designation 1 Off switch 2 Ignition lock Turning off the engine 1. Set throttle lever to position 0. 2. Press the OFF switch. Only for machine types with electronic starter: 3. Turn key to position 0. 4. Remove key if necessary. Note: To prevent battery discharge, always remove the key or turn it to position 0.
9 Maintenance 9 Maintenance WARNING Improper handling can result in injury or serious material damage. f Read and follow all safety instructions of this operator's manual, see chapter Safety. WARNING Injury may be caused by uncontrolled startup and moving parts. f Carry out maintenance work only when the engine is off. WARNING Danger of poisoning by exhaust fumes. Exhaust fumes contain toxic carbon monoxide that can lead to unconsciousness or death.
9 Maintenance 9.1 Maintenance schedule 9.1.1 One-time maintenance after initial operation Note: The following maintenance tasks need only be performed after initial operation at this interval. Maintenance work * 9.1.2 After the first 25 hours Change engine oil. Check the valve clearance, set to 0.10 mm when the engine is cold. * Have these tasks carried out by the service department of your Wacker Neuson contact person.
9 Maintenance 9.1.3 Regular maintenance Maintenance work Check exciter oil - fill if necessary. Check hydraulic oil - fill if necessary. Check the V-belt tension - tighten as needed. Check that the fastening screws are tight: Protective frame. Central suspension. Check exciter oil - fill if necessary. 38 Every 150 hours Every 250 hours Every 500 hours Every 1000 hours Change engine oil. Change exciter oil. * Check that the fastening screws are tight: Drive motor.
9 Maintenance 9.2 Maintenance work 9.2.1 Cleaning machine WARNING Use of improper cleaning agents may lead to fire or explosion. f Do not use gasoline or any other solvents to clean components. f Clean the machine with water after each use. High pressure washers or chemical agents must not be used. 9.2.2 Check the air cleaner maintenance indicator f Rev the engine briefly to its maximum speed.
9 Maintenance 9.2.3 Cleaning the air cleaner Note: If the motor starts smoking and if the motor output drops at the same time, this indicates that the filter is clogged. 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Remove and clean cartridge. Tap lightly against the cartridge so that dust falls out of the paper element. 4. Do not used compressed air. Clean instead by hand with a clean cloth! Ensure that you do not wipe any dirt from the housing into the engine intake.
9 Maintenance 9.2.4 Checking the water separator Item Designation 1 Inspection glass 2 Drain plug 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Check whether there is water in the inspection glass of the water separator. 4. If necessary, unscrew drain plug and catch water in a collecting container. If fuel comes out rather than water, re-tighten the drain plug. Note: Dispose of the water in accordance with the applicable environmental regulations.
9 Maintenance 9.2.5 Checking engine oil level Item Designation 1 Oil level dipstick 2 Mark 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Remove any dirt around the oil level dipstick. 4. Remove the oil level dipstick and wipe it with a clean, lint-free cloth. 5. Screw the oil level dipstick all the way back in and pull it out again. 6. Check: The motor oil level must be between the lower and upper marks. 7.
9 Maintenance 9.2.6 Changing the engine oil Item Designation 1 Oil level dipstick 2 Oil change valve Item 3 Designation Oil drain hose Note: The work area should be covered with a waterproof sheet to protect the floor (protection of the environment). Note: Drain the oil while the engine is still hot. This ensures that the oil will be drained quickly and completely. 1. Place the machine upright on a flat surface. 2.
9 Maintenance 9.2.7 Checking / filling hydraulic oil level Item Designation Item Designation 1 Filler hole 3 Control handle 2 Gear 4 Guide handle 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Vertically set guide handle head and lock into place. 5. Press the control handle in the advance travel position. 6. Remove any dirt around the filler hole. 7. Check: Oil level must reach upper edge of the gear. 8. Open filler hole. 9.
9 Maintenance 9.2.8 Checking exciter oil level Item Designation 1 Filler hole 2 Start of thread 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Remove any dirt around the filler hole. WARNING Hot exciter oil can spill, causing scalding injuries. f Do not open the screw plug on the exiter while the exciter oil is hot. f Let machine cool off. 5. Open filler hole. 6. Check: Oil level must reach the start of the thread of the filler hole. 7.
9 Maintenance 8. Close filler hole and use a torque wrench to tighten it to 100 Nm.
9 Maintenance 9.2.9 Re-tighten exciter V-belt Item Designation Item Designation 1 V-belt 5 Screws (3 pieces) 2 Engine V-belt disc 6 Belt guard 3 Disc 7 Screws (3 pieces) 4 V-belt pulley half 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Remove V-belt protector. 5. Unscrew screws at the engine V-belt disc and remove external V-belt pulley half. 6. Remove the necessary number of washers (normally the removal of one disc suffices). 7.
9 Maintenance 11. If necessary retighten the screws.
10 Malfunctions 10 Malfunctions Please refer to the following table if the machine does not work properly. It contains potential faults, their causes and remedies. Notify your Wacker Neuson contact in case of malfunctions you cannot or may not remedy yourself. Malfunction Cause Remedy Reverse travel speed too low. Insufficient hydraulic oil in the guide handle head. Add hydraulic oil. Advance travel speed too low. Too much hydraulic oil in the guide handle head.
10 Malfunctions 10.1 Boost WARNING Danger of explosion due to detonating gas. Injury may result from spraying acid. f Wear safety glasses and acid-proof protective gloves. f The donor battery and the machine's battery must have the same voltage (12 V). f Avoid short circuit due to voltage reversal (positive to positive, negative to negative). f Follow the booster cable connection sequence. Note: Use only insulated booster cables with a cross section of at least 16 mm².
10 Malfunctions 6. Follow these steps in reverse to remove all clamped on cables - first the black and then the red booster cable.
11 Disposal 11 Disposal 11.1 Disposal of batteries For customers in EU countries This device contains one or more batteries or rechargeable batteries (hereafter referred to as "batteries"). This battery is subject to the European Directive 2006/66/EC on (waste) batteries, as well as the corresponding national legislation. The battery directive outlines the procedure for handling batteries across the EU. The battery is labelled with the symbol of a crossed out dustbin shown here.
12 Accessories 12 Accessories There is a wide range of accessories available for the machine. For more information on the individual accessories, visit the following website: www.wackerneuson.com.
12 Technical data 12 Technical data 12.1 DPU2540, DPU2550, DPU2560 Designation Unit Item no. DPU 2540H DPU2550H DPU 2560H DPU 2560Hts 5000610035 5000610036 5000610037 5000610038 Centrifugal force kN 25.00 25.00 25.00 25.00 Oscillations Hz 90 90 90 90 rpm 5400 5400 5400 5400 Compaction performance* m2/h 456 540 612 756 Negative wheel castor m/min 19.0 18.0 17.0 21.0 Gradeability % 46.6 46.6 46.6 46.
12 Technical data 12.2 DPU3050 Designation Unit Item no. DPU 3050H DPU 3050H US DPU 3050He 5000610039 5100000310 5000610298 Centrifugal force kN 30.00 30.00 30.00 Oscillations Hz 90 90 90 rpm 5400 5400 5400 Compaction performance* m2/h 570 570 570 Negative wheel castor m/min 19.0 19.0 19.0 Gradeability % 46.6 46.6 46.
12 Technical data 12.3 DPU3060, DPU3070 Designation Unit Item no. DPU 3060H DPU 3070H DPU 3060Hts DPU 3060Hets 5000610040 5000610041 5000610042 5000610302 Centrifugal force kN 30.00 30.00 30.00 30.00 Oscillations Hz 90 90 90 90 rpm 5400 5400 5400 5400 Compaction performance* m2/h 648 714 792 792 Negative wheel castor m/min 18.0 17.0 22.0 22.0 Gradeability % 46.6 46.6 46.6 46.
12 Technical data 12.4 DPU3750, DPU3760 Designation Unit Item no. DPU 3750Hts DPU 3750Hts US DPU 3750Hets DPU 3760Hts DPU 3760Hets 5000610321 5100000311 5000610322 5000610358 5000610359 Centrifugal force kN 37.00 37.00 37.00 37.00 37.00 Oscillations Hz 90 90 90 90 90 rpm 5400 5400 5400 5400 5400 Compaction performance* m2/h 720 720 720 828 828 Negative wheel castor m/min 24.0 24.0 24.0 23.0 23.0 Gradeability % 46.6 46.6 46.6 46.6 46.
12 Technical data 12.5 Combustion engine Designation Unit Manufacturer Hatz Hatz Hatz Hatz Type of drive 1B20-7-327 1B30-2-310 1B30-2-274E 1B30-2-311 Combustion method Four-cycle Cooling Air cooling Cylinders 1 Displacement cm³ Max. slanting position ° 243 347 25.0 Fuel type Diesel EN 590 Fuel consumption l/h 0.4 0.6 Tank capacity l 3.0 5.0 Oil specification SAE 10W40 Max. oil filling l 0.9 1.1 Max. output kW 3.5 5.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.