Operator's manual Vibratory plate DPU 4045, 4545, 5545, 6555 Model DPU Document 5100009744 Issue 01.
Copyright © 2019 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
1 CALIFORNIA Proposition 65 Warning 1 CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
1 CALIFORNIA Proposition 65 Warning 4 100_0000_0024.
Inhalt Tableofcontents 1 CALIFORNIA Proposition 65 Warning .................................................................................3 2 Preface ....................................................................................................................................7 3 Introduction ............................................................................................................................8 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 Using the manual........................
Table of contents 12 Disposal ............................................................................................................................... 42 12.1 Disposal of batteries .................................................................................................................. 42 13 Accessories ......................................................................................................................... 43 14 Technical data ...........................................
2 Preface 2 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
3 Introduction 3 3.1 Introduction Using the manual This manual is to be considered part of the machine and should be carefully stored during the entire service life of the machine. This manual shall be transferred to subsequent owners or users of the machine. 3.2 Storage location of the manual This manual is part of the machine and must be kept in the immediate vicinity of the machine and made accessible to staff at all times.
3 Introduction NOTICE Supplementary information. 3.7 Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. 3.8 Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: 3.9 Failure to follow this manual. Unintended use. Deployment of untrained personnel.
4 Security 4 Security NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. 4.1 Policy In keeping with the latest technological developments The machine has been built in keeping with the latest technological developments and the recognized technical safety rules.
4 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. 4.3 Operator responsibilities 4.4 Know and implement the applicable industrial safety regulations.
4 Security 4.6.2 Service The machine should only be maintained/repaired by technically trained personnel. Use only original spare parts and accessories. This ensures the operational safety of the machine. Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed.
4 Security 4.7.2 Operational safety 4.7.3 When operating the machine, make sure that no gas, water, or electric lines are damaged. The machine must not be operated in tunnels or enclosed spaces. Pay maximum attention near drops or slopes. Risk of crashing! The operator must not leave the operator location behind the center pole while it is in operation. Do not leave the machine unattended. Risk of injury! Delimit spacious workspace and restrict access to unauthorized individuals.
4 Security 4.8 General safety instructions - Combustion engines The following notes must be observed: Before starting work, check the engine to ensure there are no leaks and/or cracks in the fuel lines, tank, and fuel cap. Do not operate a defective engine. Replace damaged parts immediately. The pre-set engine speed may not be adjusted. This could lead to engine damage. Make sure that the exhaust system of the engine is free of debris.
4 Security 4.11 Maintenance The following notes must be observed: 4.12 This machine may not be maintained, repaired, adjusted or cleaned while switched on. Adhere to maintenance intervals. After each maintenance or repair, the safety devices on this machine must be reattached. Observe the maintenance schedule. Non-listed work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts.
4 Security 4.13 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced.
5 Safety and information labels 5 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately.
5 Safety and information labels Item Label Description 5 Falling machines can cause serious injury. Do not lift the machine with the control handle or center pole. 0220000 6 DPU45.., DPU55.. Warning. Body parts can be crushed or cut off from rotating engine parts. Do not touch the support of the starting crank. 7 US Machines Warning. WARNING WARNUNG ADVERTENCIA 0219261 ADVERTISSEMENT 0219176 8 Machines with electric starter 9 18 Start/Stop. Tie-down.
6 Setup and function 6 6.1 Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: 6.2 Vibratory plate Starting crank (optional) Operator's manual Application areas The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil engineering, road construction, and paving. 6.3 Short description The vibratory plate is a machine used to compact soils.
6 Setup and function Compatec – compaction display is suitable for all highly compactable and mixed-grained soils. NOTICE Compatec – compaction display only supports soil compaction and does not replace the professional measuring of soil density by an expert. Narrow protective frame (optional) For narrow cable trenches, the narrow protective frame is recommended. 6.
7 Components and operator's controls 7 7.1 Components and operator's controls Components Item Designation Item Designation 1 Drive motor 7 Protective frame 2 Upper mass 8 Operating hour meter (optional) 3 Base plate 9 Extension plates 4 Center pole 10 Compatec – compaction display (optional): 5 Central lifting point 11 Control lamp operation 6 Fuel tank 12 Nameplate Center pole The optimal working height of the center pole can be adjusted by adjusting the threaded spindle.
7 Components and operator's controls 7.2 Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked, manipulated or changed without permission.
8 Transport 8 Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injury e.g. through crushing. Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient lifting capacity. Only lift the machine from the central lifting point. Reliably secure the machine to the lifting gear.
8 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. 1 2 2 Item 1 Designation Central lifting point Item 2 Designation Tie-down lugs 1. To lift the machine, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. Item 1 Designation Belt 3. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over.
9 Operation and use 9 Operation and use WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. 9.1 Before commissioning 9.1.1 Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Ensure that loose packaging material has been removed from the machine.
9 Operation and use Operation on sloped surfaces Always stand above the machine within the area of a slope. Only approach gradients from below (a gradient that can be easily driven up can also be driven down without any risk). Do not stand in the direction of descent of the machine. Do not exceed the maximum allowable slanting position (see Technical Data) chapter. Only operate the machine for a short time in maximum allowable slanting position.
9 Operation and use NOTICE In this position, the decompression automation system audibly locks into place and the engine is ready to start. 3. Stand next to the machine. 4. Insert the starting crank into the support. 5. Grab the crank handle with one hand. Support yourself on the protective cage with the other hand. NOTICE After the decompression automation system locks into place, give starting crank revolutions are required until the engine can be re-compressed and strike. 6.
9 Operation and use 9.3.2 Commissioning the machine in the cold (manual start) NOTICE For temperatures below -5 °C, generally freely turn the engine. 3 1 2 Item Designation 1 Decompression lever 2 Lever for the oil pressure monitoring Item 3 Designation Metering device 1. Move the decompression lever to the center position. 2. Crank the engine with the starting crank counter-clockwise until it noticeably rotates more easily (10 - 20 crank revolutions). 3.
9 Operation and use 9.3.3 Commissioning the machine (electric start) Item Designation 1 Throttle lever Item 3 Ignition lock Designation 2 Decompression lever 4 Charge control lamp 1. Put the throttle lever in the full throttle position. NOTICE In extreme cold, actuate the decompression lever as well and push it up. In this position, the decompression automation system audibly locks into place and the engine is ready to start. 2.
9 Operation and use 9.3.5 Machine with Compatec – compaction display (optional) 1 2 Item 1 Designation Item Display unit 2 Designation LEDs/light progress bar 1. During the first few seconds after starting the machine, a light progress bar appears on the display unit. 2. LEDs light up starting from left to right. NOTICE If all LEDs light up, the system is fault-free. The LEDs will then switch off one after the other. 3. All LEDs will briefly light up again at reduced brightness. 4.
9 Operation and use 9.4.2 Reading Compatec – compaction display This display roughly indicates the progress of the compaction. NOTICE To protect the machine, the display unit warns the operator of over-compaction by quickly flashing all LEDs. The brightness of the LED automatically adjusts to the light conditions of the working area. The number of LEDs lit is proportional to the soil density, more illuminated LEDs corresponds to a higher soil density.
9 Operation and use 9.5.2 Decommissioning the machine (electric start) 3 2 1 Item Designation Item 1 Throttle lever 3 2 Ignition lock Designation Charge control lamp 1. Put the throttle lever back to the detent. 2. After the engine has come to a standstill, turn the ignition switch key in the ignition lock to the left and pull out. The charge control lamp will go out and the acoustic signal will be silent.
10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. Only perform maintenance jobs with the engine switched off and the machine decommissioned. WARNING Risk of injury from uncontrolled starting of the machine and moving parts.
10 Maintenance 10.
10 Maintenance 10.2 Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors. Avoid contact of skin or eyes with fuel, lubricants and coolants. WARNING Risk of fire and explosion from fuel and fuel vapors. Do not smoke. Do not refuel near open flames. Switch off engine and allow to cool before refueling. Only refuel in a well-ventilated vicinity. Carry out preparations: 1. Place the machine on a level surface. 2.
10 Maintenance Check water trap (optional) Item 1 Designation Plate cover Item 2 Designation Hexagonal bolt 1. Dismantle the plate cover. 2. Loosen the hexagonal bolt 2-3 by revolutions. 3. Collect the escaping drops in a transparent container. NOTICE Since water is specifically heavier than diesel fuel, the water will exit first and then the fuel. This can be seen by a clear separating line. 4. Once only fuel is escaping, tighten the hexagonal bolt. 5. Attach the plate cover.
10 Maintenance 2 Item 1 Designation Belt guard Item 2 Designation Screw 1. Disassemble the belt guard. 2. Check the condition of the V-belt and the belt stabilizer. If the V-belt width should be less than 15.5 mm or if there is visible damage, this must be replaced. 3. Loosen the screw. 4. Remove the mushroom-shaped plate, bellville lock washers and gasket. 5. Pull the v-belt pulley (engine) away from the machine and the V-belt will loosen. 6.
10 Maintenance Replacing the V-belt (machines with Yanmar engine) 1. 2. 3. 4. 5. Disassemble the belt guard. In the event of visible damage, the V-belt must be replaced. Loosen screws on the engine V-belt pulley Remove external half of V-belt pulley. Remove the required number of shims (removing one shim is usually enough). Mount the removed shims to the outside of the v-belt pulley half. 6. Place elastic shim in such a way that the large flange is seated on the V-belt pulley. 7.
10 Maintenance 4. Unscrew the screw plug from the filler boring and allow the waste oil to drain completely. NOTICE Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally friendly manner in accordance with the existing rules and regulations of the legislative body. 5. Tip the machine to the other side and support it. NOTICE Only fill with the prescribed volume of oil. 6. Fill new oil (see chapterTechnical Data for the exciter oil type and volume) in the filler boring.
11 Troubleshooting 11 Troubleshooting DANGER Danger to life from unauthorized troubleshooting. 11.1 If faults occur with this machine that are not described in this manual, contact the manufacturer. Do not eliminate the faults independently. Fault table Fault Possible causes Remedial measure The reverse travel speed is too low. Too much hydraulic oil in the center pole head. Top off the hydraulic oil. The forward travel speed is too low. Not enough hydraulic oil in the center pole head.
11 Troubleshooting Item Designation Item Designation 1 Jump start pin 4 Negative terminal of the donor battery 2 Negative terminal at the grounding point 5 Positive terminal of the donor battery 3 Black jumper cables 6 Red jumper cables 1. Pull out jump start pin and connect clamping tongs of the red jumper cable to the jump start pin. 2. Connect the second clamping tongs of the red jumper cable to the positive terminal of the donor battery. 3.
12 Disposal 12 Disposal 12.1 Disposal of batteries The machine contains one or more batteries or rechargeable batteries (hereinafter referred to as "the battery"). Proper disposal of the battery prevents negative effects on individuals and the environment, follows the specific treatment of pollutants, and ensures the recycling of useful raw materials.
13 Accessories 13 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker Neuson shall cancel any liability. A wide range of accessories is offered for the machine. More information about the individual accessories can be found online at www.wackerneuson.com.
14 Technical data 14 Technical data 14.1 DPU4045 Designation Unit Item number DPU4045Ye DPU4045Yeh DPU4045Yehzf 5100016954 5100009662 5100022113 Centrifugal force kN 40.00 40.00 40.00 Oscillations Hz 69 69 69 1/min 4,140 4,140 4,140 Compaction performance* m2/h 870 870 870 Travel speed m/min 24.0 24.0 24.0 Gradeability % 36.4 36.4 36.
14 Technical data 14.2 Combustion engine Designation Unit Yanmar Manufacturer L70N Type of engine Combustion method Four-cycle Cooling Air cooling 1 Cylinders Displacement cm³ 320 Max. slanting position ° 20 Fuel type Diesel EN 590 Fuel consumption l/h 1.4 Tank capacity l 3.3 Oil specification SAE 10W30 Max. oil filling l 1.1 Max. performance kW 4.
15 Technical data 15 Technical data 15.1 DPU4545 Designation Unit Item number DPU4545H DPU4545He DPU4545Heh 5100009661 5100016951 5100009659 Centrifugal force kN 45.00 45.00 45.00 Oscillations Hz 69 69 69 1/min 4,140 4,140 4,140 Compaction performance* m2/h 910 910 910 Travel speed m/min 25.0 25.0 25.0 Gradeability % 57.7 57.7 57.
15 Technical data Designation Unit Item number DPU4545 Hec DPU4545 Hech DPU4545 Heh US DPU4545 Hech US DPU4545 Hechzf 5100016953 5100015429 5100009660 5100016952 5100022112 Centrifugal force kN 45.00 45.00 45.00 45.00 45.00 Oscillations Hz 69 69 69 69 69 1/min 4,140 4,140 4,140 4,140 4,140 Compaction performance* m2/h 910 910 910 910 910 Travel speed m/min 25.0 25.0 25.0 25.0 25.0 Gradeability % 57.7 57.7 57.7 57.7 57.
15 Technical data 15.2 Combustion engine Designation Unit Manufacturer Hatz 1D42S-192 1D42S-191 1D42S-177 Combustion method Four-cycle Four-cycle Four-cycle Cooling Air cooling Air cooling Air cooling 1 1 1 Type of engine Cylinders Displacement cm³ 445 445 445 Max. slanting position ° 30 30 30 Fuel type Diesel EN 590 Fuel consumption l/h 1.6 1.6 1.6 Tank capacity l 5.0 5.0 5.0 SAE 10W40 SAE 10W40 SAE 10W40 Oil specification Max. oil filling l 1.1 1.1 1.
16 Technical data 16 Technical data 16.1 DPU5545 Designation Unit Item number DPU5545H DPU5545He DPU5545 Heh DPU5545 Heap 5100009656 5100016947 5100009652 5100016949 Centrifugal force kN 55.00 55.00 55.00 55.00 Oscillations Hz 69 69 69 69 1/min 4,150 4,150 4,150 4,150 Compaction performance* m2/h 980 980 980 1,170 Travel speed m/min 27.0 27.0 27.0 26.0 Gradeability % 57.7 57.7 57.7 57.
16 Technical data Designation Unit Item number DPU5545 Hehap DPU5545 Hec DPU5545 Hech 5100009654 5100016950 5100009655 Centrifugal force kN 55.00 55.00 55.00 Oscillations Hz 69 69 69 1/min 4,150 4,150 4,150 Compaction performance* m2/h 1,170 980 980 Travel speed m/min 26.0 27.0 27.0 Gradeability % 57.7 57.7 57.7 Length (center pole in working position) mm 1,661 1,661 1,661 Width mm 750 604 604 Height mm 1,308 1,308 1,308 Operating weight kg 447.0 425.
16 Technical data Designation Unit Item number DPU5545Hech US DPU5545Heh US 5100016948 5100009653 Centrifugal force kN 55.00 55.00 Oscillations Hz 69 69 1/min 4,150 4,150 Compaction performance* m2/h 980 980 Travel speed m/min 27.0 27.0 Gradeability % 57.7 57.7 Length (center pole in working position) mm 1,661 1,661 Width mm 604 604 Height mm 1,308 1,308 Operating weight kg 424.0 424.0 Ground clearance mm 790 – 914 790 – 914 Rated power ** kW 6.4 6.
16 Technical data 16.2 Combustion engine Designation Unit Manufacturer Hatz 1D42S-192 1D42S-191 1D42S-177 Combustion method Four-cycle Four-cycle Four-cycle Cooling Air cooling Air cooling Air cooling 1 1 1 Type of engine Cylinders Displacement cm³ 445 445 445 Max. slanting position ° 30 30 30 Fuel type Diesel EN 590 Fuel consumption l/h 1.6 1.6 1.6 Tank capacity l 5.0 5.0 5.0 SAE 10W40 SAE 10W40 SAE 10W40 Oil specification Max. oil filling l 1.1 1.1 1.
17 Technical data 17 Technical data 17.1 DPU6555 Designation Unit Item number DPU6555 H DPU6555 Hs DPU6555 He DPU6555 Heap 5100009651 5100015773 5100016940 5100016943 Centrifugal force kN 65.00 65.00 65.00 65.00 Oscillations Hz 69 69 69 69 1/min 4,150 4,150 4,150 4,150 Compaction performance* m2/h 1,200 1,200 1,200 1,450 Travel speed m/min 28.0 28.0 28.0 28.0 Gradeability % 46.6 46.6 46.6 46.
17 Technical data Designation Unit Item number DPU6555Heh DPU6555 Hehap DPU6555 Hes DPU6555 Hesh 5100009636 5100009638 5100016941 5100015774 Centrifugal force kN 65.00 65.00 65.00 65.00 Oscillations Hz 69 69 69 69 1/min 4,150 4,150 4,150 4,150 Compaction performance* m2/h 1,200 1,450 1,200 1,200 Travel speed m/min 28.0 28.0 28.0 28.0 Gradeability % 46.6 46.6 46.6 46.
17 Technical data Designation Unit Item number DPU6555 Hec DPU6555 Hech DPU6555 Hecs DPU6555 Hecsh DPU6555 Hecsh 5100016944 5100009639 5100016945 5100015775 5100021400 Centrifugal force kN 65.00 65.00 65.00 65.00 65.00 Oscillations Hz 69 69 69 69 69 1/min 4,150 4,150 4,150 4,150 4,150 Compaction performance* m2/h 1,200 1,200 1,200 1,200 1,200 Travel speed m/min 28.0 28.0 28.0 28.0 28.0 Gradeability % 46.6 46.6 46.6 46.6 46.
17 Technical data Designation Unit Item number DPU6555 Heh US DPU6555 Hech US 5100009637 5100009650 Centrifugal force kN 65.00 65.00 Oscillations Hz 69 69 1/min 4,150 4,150 Compaction performance* m2/h 1,200 1,200 Travel speed m/min 28.0 28.0 Gradeability % 46.6 46.6 Length (center pole in working position) mm 1,664 1,664 Width mm 710 710 Height mm 1,308 1,308 Operating weight kg 495.0 490.0 Ground clearance mm 861 – 1,005 861 – 1,005 Rated power ** kW 9.
17 Technical data 17.2 Combustion engine Designation Unit Manufacturer Hatz 1D81S-358 1D81S-359 1D81S-319 Combustion method Four-cycle Four-cycle Four-cycle Cooling Air cooling Air cooling Air cooling 1 1 1 Type of engine Cylinders Displacement cm³ 667 667 667 Max. slanting position ° 25 25 25 Fuel type Diesel EN 590 Fuel consumption l/h 1.9 1.9 1.9 Tank capacity l 6.0 6.0 6.0 SAE 10W40 SAE 10W40 SAE 10W40 Oil specification Max. oil filling l 1.9 1.9 1.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
