Operator's manual Vibratory plate BPU 4045, 5545 Model BPU Document 5100010141 Issue 03.
Copyright © 2019 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
1 CALIFORNIA Proposition 65 Warning 1 CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
Inhalt Table of Contents 1 CALIFORNIA Proposition 65 Warning ................................................................................. 3 2 Preface ................................................................................................................................... 6 3 Introduction ........................................................................................................................... 7 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 Using the manual.....................
Table of Contents 12 Accessories .........................................................................................................................33 13 Technical data ......................................................................................................................34 13.1 BPU ........................................................................................................................................... 34 13.2 Combustion engine.......................................
2 Preface 2 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
3 Introduction 3 3.1 Introduction Using the manual This manual is to be considered part of the machine and should be carefully stored during the entire service life of the machine. This manual shall be transferred to subsequent owners or users of the machine. 3.2 Storage location of the manual This manual is part of the machine and must be kept in the immediate vicinity of the machine and made accessible to staff at all times.
3 Introduction NOTICE Supplementary information. 3.7 Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. 3.8 Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: 3.9 Failure to follow this manual. Unintended use. Deployment of untrained personnel.
4 Safety 4 Safety NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. 4.1 Policy In keeping with the latest technological developments The machine has been built in keeping with the latest technological developments and the recognized technical safety rules.
4 Safety The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. 4.3 Operator responsibilities 4.4 Know and implement the applicable industrial safety regulations.
4 Safety Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed. Pay particular attention to: Captive nuts and micro-encapsulated screws may not be reused once loosened. The locking effect is lost. Screw connections with adhesive securing/liquid adhesives (e.g. Loctite) must be cleaned after loosening and must be provided new adhesive.
4 Safety 4.7.2 Operational safety 4.7.3 When operating the machine, make sure that no gas, water, or electric lines are damaged. The machine must not be operated in tunnels or enclosed spaces. Pay maximum attention near drops or slopes. Risk of crashing! The operator must not leave the machine while it is in operation. Do not leave the machine unattended. Risk of injury! Delimit spacious workspace and restrict access to unauthorized individuals.
4 Safety 4.10 Maintenance The following notes must be observed: 4.11 This machine may not be maintained, repaired, adjusted or cleaned while switched on. Disconnect the starter battery when working on the electrical system! Adhere to maintenance intervals. After each maintenance or repair, the safety devices on this machine must be reattached. Observe the maintenance schedule. Non-listed work must be taken over by the service department of the Wacker Neuson contact partner.
4 Safety 4.12 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced.
5 Safety and information labels 5 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately.
5 Safety and information labels Item Label Description 7 Tie-down lugs. US Machines 9 US Machines Start/Stop. 0219259 8 Warning. WARNING WARNUNG ADVERTENCIA 0219261 ADVERTISSEMENT 0219176 10 US Machines Danger. DANGER GEFAHR 0218955PELIGRO DANGER 0219178 11 16 US Machines Warning. From chemicals that cause cancer, birth defects or other reproductive damage. 100_0202_ls_0008.
6 Setup and function 6 6.1 Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: 6.2 Vibratory plate Operator's manual Application areas The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil engineering, road construction, and paving. 6.3 Short description The vibratory plate is a machine used to compact soils.
7 Components and operator's controls 7 7.1 Components and operator's controls Components 6 5 1 9 7 4 2 8 8 3 Item Designation Item Designation 1 Drive motor 6 Fuel tank 2 Upper mass 7 Protective frame 3 Base plate 8 Mounting plates 4 Center pole 9 Nameplate 5 Central lifting point Center pole The optimal working height of the center pole can be set by adjusting the threaded spindle. Central lifting point The central lifting point is used to lift the machine.
7 Components and operator's controls 7.2 Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked, manipulated or changed without permission.
8 Transport 8 Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injury e.g. through crushing. Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient lifting capacity. Only lift the machine from the central lifting point. Reliably secure the machine to the lifting gear.
8 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. 1 2 2 Item 1 Designation Central lifting point Item 2 Designation Tie-down lugs 1. To lift the machine, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over. Attach tie-down lugs to the designated lashing points.
9 Operation and use 9 Operation and use WARNING Improper handling may result in injury or serious material damage. 9.1 9.1.1 Please read and follow all safety instructions in this operator's manual. Before commissioning Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Ensure that loose packaging material has been removed from the machine.
9 Operation and use WARNING Danger of crushing If hydraulic oil is lost, the machine goes into reverse. Operation on sloped surfaces Always stand above the machine within the area of a slope. Only approach gradients from below (a gradient that can be easily driven up can also be driven down without any risk). Do not stand in the direction of descent of the machine. Do not exceed the maximum allowable slanting position (see Technical Data) chapter.
9 Operation and use 9.3.2 Starting with the recoil starter 4) 5) 4. Turn the ignition key switch to ON. 5. Pull out the starter rope slowly up to the compression resistor, and then pull through forcefully. CAUTION Do not allow the starter rope to snap back against the engine. Slowly guide back by hand to prevent damage to the starter. 9.3.3 Commissioning the machine. Once the engine has warmed up, set the choke lever to OPEN. Set the throttle lever to the desired engine speed.
9 Operation and use 9.4.1 Choose travel direction 2 1 Item 1 Designation Item Forward 2 Designation Reverse 1. Put throttle lever in the full power position. 2. Select travel direction and speed with the control handle. 9.5 Decommissioning 9.5.1 Decommissioning the machine 1) US Machines 2) 3) 1. Set the throttle lever to no-load voltage. 2. Turn the ignition key switch to OFF. 3. Turn the fuel cock to OFF. 100_0202_op_0015.
10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. Only perform maintenance jobs with the engine switched off and the machine decommissioned. WARNING Risk of injury from uncontrolled starting of the machine and moving parts.
10 Maintenance 10.1 Maintenance table Maintenance jobs Daily Clean the machine Visual check for completeness. Visual check for damage. Check engine oil level.* Check the intake area of the combustion air.* Check to ensure the screwed connections are firmly seated. Monthly Clean spark plug, check spark plug air gap.* Check hydraulic oil level.*** Check/replace V-belt. Replace motor oil.* h 20 h**/100 h Lubricate threaded spindle. 40 h Replace fuel filter.
10 Maintenance 10.2.1 Check the fuel level and top off 1 Item 1 1. 2. 3. 4. 5. 2 Designation Cover Item 2 Designation Fuel cap Fold cover aside. Remove dirt accumulation within the range of the fuel filler neck. Open the fuel cap. Check the fuel level by visual inspection. If necessary, top off the fuel with a clean filling container. For fuel type, See chapter Technical Data. NOTICE Only fill the fuel tank to the bottom edge of the filler neck. 6. Close fuel cap. 10.2.
10 Maintenance CAUTION Do not run the engine without an air filter. This will quickly lead to engine wear. 1. Remove the wing nuts and air cleaner cover. 2. Remove and separate the air cleaner cartridge. 3. Check both applications for holes and cracks and replace if damaged. Foam insert: Wash out the insert in a solution of household detergent and warm water and then rinse thoroughly. Allow the insert to dry and tip into clean motor oil. Press out excessive oil.
10 Maintenance 10.2.7 Check and replace V-belt 4 3 2 1 Item Designation Item Designation 1 Belt guard 3 Engine V-belt pulley 2 Nuts 4 V-belt 1. 2. 3. 4. Disassemble the belt guard. Loosen screws on the engine V-belt pulley. Remove external half of V-belt pulley. Remove the required number of shims (removing one shim is usually enough). Attach the removed shims to the outside of the V-belt pulley half. 5.
10 Maintenance NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1. 2. 3. 4. Tip the machine to the side of the filler boring and support it. Place an appropriate collecting container below the filler boring. Remove dirt accumulation within the range of the filler boring. Unscrew the screw plug from the filler boring and allow the waste oil to drain completely.
11 Troubleshooting 11 Troubleshooting DANGER Danger to life from unauthorized troubleshooting. 11.1 Fault table Fault Possible causes Remedial measure Motor will not start. Not enough fuel. Refuel. Check the fuel supply. Fuel cock closed. Open fuel cock. Air filter contaminated. Clean air filter. Engine switch in the OFF position. Put the engine switch in the ON position. Recoil starter defective. * Oil level warning system has switched off. Top up motor oil.
12 Accessories 12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker Neuson shall cancel any liability. A wide range of accessories is offered for the machine. More information about the individual accessories can be found online at www.wackerneuson.com.
13 Technical data 13 Technical data 13.1 BPU Designation Unit Item number BPU4045A US BPU5545A BPU5545A US 5100009663 5100009657 5100009658 Centrifugal force kN 40.00 55.00 55.00 Oscillations Hz 69 69 69 1/min 4,140 4,140 4,140 Compaction performance* m2/h 870 852 852 Travel speed m/min 24.0 27.0 27.0 Gradeability % 36.4 36.4 36.
13 Technical data 13.2 Combustion engine Designation Unit Manufacturer Honda Type of engine GX270 UT2-QA-4-SD GX390 UT2-QA-4-SD Combustion method Four-cycle Four-cycle Cooling Air cooling Air cooling 1 1 Cylinders Displacement cm³ 270 389 Max. slanting position o 20 20 Gasoline Gasoline Fuel type Fuel consumption l/h 1.6 2.0 Tank capacity l 5.3 6.1 SAE 10W-30 SAE 10W-30 Oil specification Max. oil filling l 1.1 1.1 Max. performance kW 6.3 8.
14 Emission control systems information and warranty 14 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. 36 100_0000_0020.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.