Operator's manual Vibratory rammer AS 30e, 50e, 60e Model AS Document 5100002586 Issue 03.
Copyright © 2019 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
1 CALIFORNIA Proposition 65 Warning 1 CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
Inhalt Table of contents 1 CALIFORNIA Proposition 65 Warning ................................................................................. 3 2 Preface ................................................................................................................................... 6 3 Introduction ........................................................................................................................... 7 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 Using the manual.....................
Tableofcontents 11 Maintenance .........................................................................................................................30 11.1 Maintenance table ..................................................................................................................... 30 11.2 Maintenance jobs....................................................................................................................... 31 12 Troubleshooting ...............................................
2 Preface 2 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
3 Introduction 3 3.1 Introduction Using the manual This manual is to be considered part of the machine and should be carefully stored during the entire service life of the machine. This manual shall be transferred to subsequent owners or users of the machine. 3.2 Storage location of the manual This manual is part of the machine and must be kept in the immediate vicinity of the machine and made accessible to staff at all times.
3 Introduction NOTICE Supplementary information. 3.7 Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. 3.8 Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: 3.9 Failure to follow this manual. Unintended use. Deployment of untrained personnel.
4 Security 4 Security NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. The notes and safety instructions in this chapter apply for all machine types described in this manual.
4 Security 4.4 Areas of responsibility of the operator The operator is the individual who personally operates this machine for industrial or commercial purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her protection as well as that of third parties. The user must make the operator's manual available to the operator and ensure that this has been read and understood.
4 Security 4.8.2 Service The machine should only be maintained/repaired by technically trained personnel. Use only original spare parts and accessories. This preserves the operational safety of the machine. Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed.
4 Security 4.10 Pay maximum attention near drops or slopes. Risk of crashing! In trench applications and pits, pay very close attention to the side walls to ensure they are stable and do not collapse from the vibration. Danger of collapse! Never leave the machine running unattended. Risk of injury! Delimit spacious workspace and restrict access to unauthorized individuals.
4 Security 4.13 Rechargeable batteries must be charged before use. The proper charging process is to be applied in the process. See the chapter Charging and installing rechargeable batteries. Once the charge cycle is complete, the rechargeable battery is to be disconnected from the battery charger. When stored (>1 month), ensure that the charge capacity is between 30-50% if possible.
4 Security 4.13.2 Extension cable and cable drum The following points must be observed in order to minimize the danger of injuries, fire, electric shock and material damage: 4.14 The extension cable and cable drum must be inspected and undamaged. Only use extension cables with grounded conductors and a grounded conductor terminal to the plug and coupling. Only use inspected extension cables and cable drums that are suitable for construction site use.
4 Security Pictogram Significance Description Wear safety shoes! Safety shoes provide protection from bruises, falling objects, and slipping. Wear protective gloves! Protective gloves provide protection from abrasion, cuts, punctures, and hot surfaces. Wear ear protection! Ear protection provides protection from permanent hearing impairment. Wear a protective helmet! A protective helmet protects against injuries from falling objects.
5 Safety and information labels 5 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately.
5 Safety and information labels Item Label Description 5 Falling machines can cause serious injury. Only lift machine at the central lifting point with certified lifting gear and tackle (safety load hook). Do not lift the machine on the central lifting point with an excavator bucket. Do not lift the machine on the central lifting point with a forklift. 0216633 6 Warning against hot surface. 7 US Machines Warning. From chemicals that cause cancer, birth defects or other reproductive damage.
6 Setup and function 6 6.1 Setup and function Standard package The standard package includes: Vibratory rammer. Operator's manual. Other components: Rechargeable battery. Battery charger. NOTICE The rechargeable battery is delivered separately for technical safety reasons. 6.2 Application areas The vibratory rammer is used for the compaction of soil and is used in gardening and landscaping, civil engineering and road and highway construction. 6.
7 Components and operator's controls 7 7.1 Components and operator's controls Components AS30e AS50e/AS60e 1 1 2 2 5 3 4 9 6 9 Item 7.
7 Components and operator's controls 7.3 Components and operator's controls of the rechargeable battery (optional) 8 2 1 7 3 4 5 6 Item Designation Item 5 Designation 1 Start button on / off Temperature display 2 Display - charge situation of battery 6 Connection 3 Service indicator 7 Handle 4 Fault indication 8 Nameplate Display - charge situation of battery The display uses six LEDs to indicate the charge situation of rechargeable battery.
8 Transport 8 Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injuries, for example from crushing. 8.1 Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient lifting capacity. Reliably secure the machine to the lifting gear. Do not lift the machine with an excavator bucket or forklift.
8 Transport 2 1 Item 1 Designation Item Control handle 2 Designation Central lifting point 1. To lift the machine, mount suitable slings on the central lifting point or on the control handle. NOTICE The vibratory rammer AS50e/AS60e may not be lifted by the control handle. 2. Carefully load the machine into or onto a stable means of transport capable of bearing the load. Turn the machine on its side. 1 Item 1 Designation Attachment of the tension belt 3.
9 Storage 9 Storage In order to avoid possible damage, the following points must be observed: 9.1 Always store the machine, rechargeable battery and battery charger separately. Do not store outdoors. Store dry and free of dust. Protect from direct sunlight. Specific storage - Rechargeable battery In order to avoid possible damage, the following points must be observed: If possible, store at an air humidity of < 80%. Risk of corrosion! Store as cool as possible (< 25 °C).
10 Operation and use 10 Operation and use WARNING Improper handling may result in injury or serious material damage. 10.1 10.1.1 Please read and follow all safety instructions in this operator's manual. Before commissioning Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Check the switching and safety lever for smooth and effortless movement.
10 Operation and use NOTICE Note the direction of installation when installing the rechargeable battery. The connections must point in the direction of the protective cover. 1 2 Item 1 Designation Protective cover Item 2 Designation Lock 3. With the other hand, lift the rechargeable battery by the handle and carefully insert it into the provided guide rail. 4. Insert the rechargeable battery by the handle until you hear a clearly audible snapping into place sound of the lock.
10 Operation and use CAUTION Injuries or material damage. There can be strong recoils on firm, hard or rigid bottoms. Avoid these bottoms. In accordance with the intended purpose, the operator should stand behind the machine. Guide and steer the machine using the control handle. Utilize the machine's net weight when working. Allow the machine to pull forward independently. Do not push or pull forward or backward with muscle power.
10 Operation and use NOTICE If not started, the rechargeable battery automatically switches off after 30 seconds. 2 1 Item Designation Item Designation 1 Safety lever 2 Starter lever 5. With one hand, pull the safety lever and slowly push the starter lever forward. The machine will start and the vibration starts in the forward direction. 10.4 Operation Only guide and steer the machine using the control handle. 10.4.
10 Operation and use 10.5 Decommissioning 2 1 3 Item Designation Item 1 Starter lever 2 3 Safety lever Designation Start button on / off 1. Slowly pull the starter lever backward until the detent. 2. The safety lever will lock into place with the starter lever and hold this in the OFF position. 3. Wait until the machine has come to a complete standstill. NOTICE Park the machine so that it cannot tip over, fall or slip away. 10.
10 Operation and use 10.6.1 Remove the rechargeable battery 2 1 Item 1 1. 2. 3. 4. 5. Designation Lock Item 2 Designation Rechargeable battery Wait until the machine has come to a complete standstill. Check that the starter lever is in the OFF position. Push the lock down. Carefully pull the rechargeable battery by the handle to the rear until the detent. Pull out the rechargeable battery by the handle and put down safely. 100_0201_op_0006.
11 Maintenance 11 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Risk of injury from uncontrolled starting of the machine and moving parts. Only perform maintenance work with the machine switched off and battery dismantled.
11 Maintenance 11.2 Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors. Avoid contact of skin or eyes with fuel, lubricants and coolants. Carry out preparations: 1. 2. 3. 4. 11.2.1 Place the machine on a level surface. Decommissioning the machine. Remove the rechargeable battery. Let the machine cool.
11 Maintenance 1. Remove dirt accumulation within the range of the zerk fitting. 2. Apply the filled grease press to the zerk fitting and actuate about 20 times (about 30 grams). NOTE Only use special lubricants for the lubrication, see chapter Technical Data. 3. Wipe the area of the zerk fitting with a clean cloth.
11 Maintenance 1 Item Designation 1 Oil level glass 5. Tilt the vibratory rammer forward to obtain access to the inspection glass. Secure in this position. 6. Screw on the oil level glass. Clean the thread on the inspection glass and wrap with Teflon tape. 7. Fill oil through the opening in the inspection glass in the housing. 8. Screw the inspection glass back on, but do not tighten. 9. Stand the vibratory rammer upright to check the oil level. 10.
11 Maintenance Oil change – AS50e 1. Remove dirt accumulation within the range of the oil level glass. 2. Screw on the oil level glass. Clean the thread on the inspection glass and wrap with Teflon tape. NOTE Used oil must be disposed of according to the applicable local environmental protection regulations. 3. Tilt the vibratory rammer backward until it rests on the control handle and the drain the used oil into a suitable reservoir. NOTE This process can take up to 10 minutes. 4.
11 Maintenance 11.2.2 Maintenance jobs for the rechargeable battery Clean the rechargeable battery WARNING Risk of fire and explosion when using flammable cleaning agents. Do not clean the machine and elements with gasoline or other solvents. NOTICE Only use dry and clean cloths! Penetrating moisture can lead to a total failure. Check for damage after cleaning. NOTICE If the rechargeable battery is damaged, contact the service department of the Wacker Neuson contact partner. 11.2.
12 Troubleshooting 12 Troubleshooting DANGER Danger to life from unauthorized troubleshooting. 12.1 If faults occur with this machine that are not described in this manual, contact the manufacturer. Do not eliminate the faults independently. Fault table - rechargeable battery Pictogram LED over Pictogram Possible causes Disorder LED illuminates. Voltage too high. Disconnect rechargeable battery from machine or battery recharger. Disorder LED illuminates constantly.
12 Troubleshooting Fault Possible causes Remedial measure The machine switches itself off. The charge state of the rechargeable battery is too low. Charge the rechargeable battery. The machine was overloaded. Switch the machine on again. Excess temperature of the converter. Let the machine cool. Under temperature machine Only operate the machine in the permissible temperature range, see chapter Technical Data. * Contact your Wacker Neuson contact partner. 100_0201_ts_0006.
13 Disposal 13 Disposal 13.1 Disposal of batteries The machine contains one or more batteries or rechargeable batteries (hereinafter referred to as "the battery"). Professional disposal of the battery prevents negative effects on individuals and the environment, follows the specific treatment of pollutants, and ensures the recycling of useful raw materials.
14 Disposal 14 Disposal 14.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws.
15 Accessories 15 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker Neuson shall cancel any liability. A wide range of accessories is offered for the machine. More information about the individual accessories can be found online at www.wackerneuson.com.
16 Technical data 16 Technical data 16.1 Vibratory rammer Designation Unit Item number Rated current A Rated voltage V Electrical load rating kW AS30e AS50e AS60e 5100026851 5100026850 5100049787 26.30 41.00 44,00 51 1.34 2.10 Kind of current (output) 2,24 Direct current (DC) Percussion rate 1/min 810 680 Travel speed m/min 11,00 9,00 10,00 Clout kN 10 16 17 Length mm 620 Width mm Height mm 1.046 1.
16 Technical data Designation Unit Sound power level LWA measured guaranteed dB(A) dB(A) AS30e AS50e 107 108 Standards Vibration total value ahv EN 500-4 m/s2 7.5 7.8 Standards Uncertainty of measurement of the vibration total value ahv 16.2 8.5 EN 500-4 m/s2 1.0 2.2 0.
16 Technical data 16.3 Battery charger Designation C48/4 Item number 5100006221 Rated voltage V 230 (90 – 265) Kind of current (input) AC 1~ Rated current A <3 Rated frequency Hz 50–60 Kind of current (output) Direct current +/- Output current A 4 +/-0.5 Max. output voltage V 57.6 Length mm 190 Width mm 145 Height mm 65 Weight kg 2.0 Power cable mm 1,500 Power cable mm 1,800 Class rating II Protection rating 16.3.
17 Glossary 17 Glossary Class rating The class rating according to DIN EN 61140 identifies electrical machines in terms of safety measures for the prevention of an electric shock. There are four class ratings: Class rating Significance 0 No special protection, other than the basic insulation. No grounded conductor. Plug connection without a grounded conductor contact. I Connection of all conductive housing components to the grounded conductor. Plug connection with a grounded conductor contact. II.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
