Operator’s Manual Pump PS3 1500 PS3 2200 Type PS3 1500, PS3 2200 Document 5000187821 Date 1115 Revision 03 Language EN 5 0 0 0 1 8 7 8 2 1
Copyright notice © Copyright 2015 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights.
PS3 1500 / PS3 2200 Foreword Foreword SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines. Machines discussed in this manual: Part No.
Foreword PS3 1500 / PS3 2200 Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications. 4 wc_tx002040gb.
PS3 1500 / PS3 2200 1 Table of Contents Foreword 3 Safety Information 7 1.1 1.2 1.3 1.4 1.5 Signal Words Used in this Manual ....................................................... 7 Machine Description and Intended Use ............................................... 8 Operating and Electrical Safety ............................................................ 9 Service Safety .................................................................................... 10 Labels .............................
Table of Contents 6 PS3 1500 / PS3 2200 Technical Data 6.1 6.2 34 Standard Specifications .......................................................................34 Operating Specifications (60 Hz) .........................................................35 7 Schematics 36 8 AEM Safety Manual 39 6 wc_bo5000187821_03TOC.
PS3 1500 / PS3 2200 1 1.1 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal hazards. f Obey all safety messages that follow this symbol.
Safety Information 1.2 PS3 1500 / PS3 2200 Machine Description and Intended Use This machine is a submersible water pump. The Wacker Neuson Submersible Pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplied to the pump through a corded plug or a hard-wired connection, depending on the installation.
PS3 1500 / PS3 2200 Safety Information To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine. Operator qualifications Only trained personnel are permitted to start, operate, and shut down the machine.
Safety Information 1.4 PS3 1500 / PS3 2200 Service Safety Service training Before servicing or maintaining the machine: • Read and understand the instructions contained in all manuals delivered with the machine. • Familiarize yourself with the location and proper use of all controls and safety devices. • Only trained personnel shall troubleshoot or repair problems occurring with the machine. • Contact Wacker Neuson for additional training if necessary.
PS3 1500 / PS3 2200 1.5 Safety Information Labels Wacker Neuson Production Americas LLC Menomonee Falls, WI 53051 USA Item No. Model Man.Y/ M THERMALLY PROTECTED Serial No. V Hz Rev. Phase Amp. Max. m Max.L/min kg kW Max. ft Max. GPM lbs HP INDOORS OR OUTDOORS CSA ENCLOSURE 3 Conforms to UL Std.778 Cert. to CAN/CSA Std. C22.2 No.108-M89 5 & / ,6 7(' 86 A nameplate listing the model number, item number, revision number, and serial number is attached to each unit.
Lifting and Transporting 2 PS3 1500 / PS3 2200 Lifting and Transporting WARNING Do not under any circumstances install or move the pump by suspending it from the cable assembly. The cable may be damaged, causing electrical leakage, shock, or fire. When installing the pump, pay close attention to its center of gravity and weight. If it is not lowered into place correctly, it may fall and be damaged or cause injury.
PS3 1500 / PS3 2200 3 Installation Installation 3.1 Components 1 5 6 2 3 7 8 9 10 11 12 13 14 15 4 wc_gr000321 Ref. Description Ref. Description 1. Coupling 9. Dust Seal 2. Mechanical Seal 10. Wear Ring 3. Gasket 11. Oil Housing 4. Sleeve 12. Impeller 5. Cable Assembly 13. Volute 6. Lifting Handle 14. Strainer 7. Lubricant 15. Retainer Plate 8. Oil Plug wc_tx001974gb.
Installation 3.2 PS3 1500 / PS3 2200 Preparing the Machine for First Use When the pump is delivered, first perform the following checks: • Inspection While unpacking, inspect the product for damage during shipment, and make sure all bolts and nuts are tightened properly. • Specification check Check the model number to make sure it is the product that was ordered. Be certain it is the correct voltage and frequency.
PS3 1500 / PS3 2200 3.4 Installation Maximum Allowable Water Pressure NOTICE: Do not use at greater than the water pressure shown, which can damage the pump resulting in electrical leakage and electrical shock. 3.5 Model Maximum Allowable Water Pressure PS 3 1500/2200 0.
Installation PS3 1500 / PS3 2200 Notes 16 wc_tx001974gb.
PS3 1500 / PS3 2200 3.6 Installation Checks to Make Before Installation With the megohmmeter, measure the insulation resistance between each of the power wires and grounding wire to verify the insulation resistance of the motor. Reference insulation resistance: 20MW or greater Note: The reference insulation resistance (20MW or greater) is the value when the pump is new or has been repaired. For the reference value after installation, see Maintenance and Inspection.
Installation 3.7 PS3 1500 / PS3 2200 Changing the Operating Voltage The operating voltage of the motor can be changed from 110V to 220V depending on the available power source. WARNING Electric shock hazard. f Ensure that the pump is disconnected from the power source before changing the operating voltage. Requirements • Pump disconnected from the power source • Hand tools (screwdriver and wrench) Procedure Follow the procedure below to change the operating voltage of the motor. p wc_gr008856 3.7.
PS3 1500 / PS3 2200 3.7.4 Installation Remove the plastic cover (not shown) from the front face of the terminal box. Using a screwdriver, detach and move the lead wires as needed to configure the operating voltage. Desired voltage Terminal block Wire locations 110V Upper L2 and T2 together at position 2 (from left) Lower T1 and T3 together at position 3 (from left) Upper T2 at position 5 (from left) Lower T1 at position 4 (from left) T3 at position 5 (from left) 220V 3.7.
Installation 3.8 PS3 1500 / PS3 2200 Precautions in Installation 3.8.1 The pump is supplied with a threaded discharge fitting. Tighten hose coupling or discharge pipe securely and with proper gaskets. 3.8.2 Install the pump in a location with sufficient water level, where water collects readily. Note: See Operation (“Operating Water Level”) for the water level necessary for operation. The discharge end of the hose should be located higher than the water surface.
PS3 1500 / PS3 2200 3.9 Electrical Wiring WARNING 3.10 Installation Performing electrical wiring Electrical wiring should be performed by a qualified person in accord with all applicable regulations. Failure to observe this precaution not only risks breaking the law but is extremely dangerous. Incorrect wiring can lead to current leakage, electrical shock or fire.
Installation 3.11 PS3 1500 / PS3 2200 Cable Assembly CAUTION If it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in fire, electrical leakage or electrical shock. If a cable with cut insulation or other damage is submerged in the water, there is a danger of damage to the pump, electrical leakage, electrical shock, or fire.
PS3 1500 / PS3 2200 4 4.1 Operation Operation Before Starting 4.1.1 Make sure once again that the product is of the correct voltage and frequency rating. NOTICE: Using the product at other than rated voltage and frequency will not only lower its performance but may damage the product. Note: Confirm the rated voltage and frequency on the model nameplate. 4.1.2 Confirm the wiring, supply voltage, circuit breaker capacity, and motor insulation resistance.
Operation CAUTION WARNING PS3 1500 / PS3 2200 COUNTERMEASURE: If the supply voltage is outside the tolerance, possible causes are the power supply capacity or an inadequate extension cable. Look again at the wiring diagram and make sure the conditions are proper. In case of very excessive vibration, unusual noise or odor, turn off the power immediately and consult your nearest dealer or Wacker Neuson representative.
PS3 1500 / PS3 2200 4.2 Operation Operating Water Level CAUTION Do not operate the pump below the C.W.L. (Continuous running Water Level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. CWL wc_gr000324 Operating Water Level 4.3 Pump Model C.W.L. PS 3 1500 80 mm (3-1/8") PS 3 2200 80 mm (3-1/8") Motor Protection System Circle thermal protector The pump has a built-in motor protection system (circle thermal protector).
Operation 4.4 PS3 1500 / PS3 2200 Emergency Shutdown Procedure If a breakdown/accident occurs while the machine is operating, follow the procedure below. 4.4.1 Turn off the pump. 4.4.2 Disconnect the power supply. 4.4.3 Contact the rental yard or machine owner. 26 wc_tx001989gb.
PS3 1500 / PS3 2200 5 Maintenance Maintenance 5.1 Periodic Maintenance Schedule The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Pump Weekly Measure insulation resistance. Reference insulation resistance = 1MΩ or greater. (1) Measure operating current. Compare with rated current. Measure supply voltage.
Maintenance 5.2 PS3 1500 / PS3 2200 Maintenance and Inspection WARNING 5.2.1 Regular maintenance and inspections are a necessity for continued efficient functioning of the pump. If any abnormal conditions are noticed, refer to the Troubleshooting section and take corrective measures immediately. It is recommended that a spare pump be kept ready in case of any problems. Prior to inspecting Before inspecting the pump, make certain the power supply (circuit breaker, etc.) is turned off.
PS3 1500 / PS3 2200 Maintenance Note: Worn lubricant and other waste products should be disposed of by a qualified agent, in accord with applicable laws. The oil plug gasket should be replaced each time the lubricant is inspected or changed. 1 2 3 4 wc_gr000325 Pump Model Lubricant Capacity PS3 1500/2200 270 ml (9.1 fl. oz.) Ref. Description Ref. Description 1. Oil Inlet 3. Oil Plug 2. Gasket 4. Wrench Replacement Parts The table lists the parts that need to be replaced periodically.
Maintenance 5.4 PS3 1500 / PS3 2200 Disassembly and Reassembly WARNING Before disassembling the pump, make certain the power supply (circuit breaker, etc.) is turned off. Then, unplug the cable assembly from the receptacle or detach it from the terminals. To avoid electrical shock, do not work with wet hands. Do not check the operation of any parts (impeller rotation, etc.) by turning on the power while the unit is partially assembled.
PS3 1500 / PS3 2200 5.5 Maintenance Disassembly Note: Remove the lubricant prior to disassembly. 5.5.1 Removing strainer, retainer plate and pump casing Remove the strainer bolts (8) and washers (7), then remove the strainer (6), retainer plate (5) and volute (4) from the pump. 5.5.2 Removing impeller With a socket wrench or other tool, remove acorn nut (3) and nut (2), then remove washer (1), impeller (16), key, sleeve (15) and dust seal (14) from the shaft. 5.5.
Maintenance Ref. PS3 1500 / PS3 2200 Description Ref. Description 1. Washer 9. Gasket 2. Nut 10. Oil Plug 3. Acorn nut 11. Wear ring 4. Volute 12. Wear plate 5. Retainer plate 13. Screw 6. Strainer 14. Dust seal 7. Washer 15 Sleeve 8. Bolt 16. Impeller 5.6 Reassembly 5.6.
PS3 1500 / PS3 2200 5.7 Maintenance Troubleshooting Before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or Wacker Neuson representative. ALWAYS turn off the power before inspecting the pump. Failure to observe this precaution can result in serious accident. WARNING Problem / Symptom Pump will not start Reason / Remedy • Power is off. Restore power. • Cable assembly is cut or not connected properly.
Technical Data 6 PS 3 1500 / PS 3 2200 Technical Data 6.
PS 3 1500 / PS 3 2200 6.2 Technical Data Operating Specifications (60 Hz) Part No. PS 3 1500 0009117 PS 3 2200 0009118 0009119 Pump Bore 80 (3) mm (in.) Phase 1 Starting Method Output Rated Current Maximum Head Capacitor-Run Capacitor-Start Capacitor-Run 1.5 (2) 2.2 (2) kW (Hp) A (V) 23.0 110 11.5 220 13.0 220 m (ft.) 21 (69) 26 (85) Maximum Capacity L/min (GPM) 420 (111) 493 (130) Maximum Pressure kg/cm2 (psi) 2.1 (30) 2.6 (37) Solid Size Capacity mm (in.
Schematics 7 PS3 1500 / PS3 2200 Schematics A 1 D 3 C B 2 F E H G wc_gr000322 PS 3 1500 CAPACITOR-START MODELS, SINGLE PHASE MOTOR Ref. Description Ref. Description A Protector E Main Coil B Heater F Aux. Coil C Bi-metal G Centrifugal Switch D To Power Supply H Capacitor Wire Colors B Black R Red Y Yellow Or Orange G Green T Tan Br Brown Pr Purple L Blue V Violet Cl Clear Sh Shield P Pink W White Gr Gray LL Light blue 36 wc_tx002019gb.
PS3 1500 / PS3 2200 Schematics H A 1 D 3 C G B J 2 F E wc_gr000323 PS 3 2200 CAPACITOR-START AND -RUN MODELS, SINGLE PHASE MOTOR If connected to a circuit protected by a fuse, use a time-delay fuse with this pump. CAUTION Ref. Description Ref. Description A Protector E Main Coil B Heater F Aux.
Schematics PS3 1500 / PS3 2200 38 wc_tx002019gb.
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/. Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
