Operator’s Manual Pump PG1 EN 5200025395 5 2 0 0 0 01 2 5 0115 3 9 5
Copyright notice © Copyright 2014 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights.
PG1 Foreword Foreword SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines. Machine Item Number PG1 5200019694 Type/Model Rev. Item Number lbs kg gpm kW m3/hr Serial Number hp m ft.
Foreword Expectations for information in this manual PG1 This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual. Wacker Neuson expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.
PG1 1 Foreword 3 Safety Information 7 1.1 1.2 1.3 1.4 1.5 2 14 Label Locations .................................................................................. 14 Label Meanings .................................................................................. 14 Operation 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 Signal Words Used in this Manual ....................................................... 7 Machine Description and Intended Use ...............................................
Table of Contents 7 Technical Data 7.1 7.2 7.3 8 PG1 28 Engine .................................................................................................28 Pump ...................................................................................................28 Dimensions ..........................................................................................29 AEM Safety Manual 31 6 wc_bo5200025395_01_FM10TOC.
PG1 1 1.1 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal hazards. ► Obey all safety messages that follow this symbol.
Safety Information 1.2 PG1 Machine Description and Intended Use This machine is a centrifugal de-watering pump. The Wacker Neuson Pump consists of a gasoline engine, handle, frame, and an impeller with ports for water suction and discharge. The engine rotates the impeller during operation. Water is drawn into the pump through the suction port and expelled through the discharge port.
PG1 1.3 Safety Information Safety Guidelines for Operating the Machine Operator training Before operating the machine: ■ Read and understand the operating instructions contained in all manuals delivered with the machine. ■ Familiarize yourself with the location and proper use of all controls and safety devices. ■ Contact Wacker Neuson for additional training if necessary. When operating this machine: ■ Do not allow improperly trained people to operate the machine.
Safety Information Safe operating practices PG1 When operating this machine: ■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts. When operating this machine: ■ Do not operate a machine in need of repair.
PG1 1.4 Safety Information Service Safety Service training Before servicing or maintaining the machine: ■ Read and understand the instructions contained in all manuals delivered with the machine. ■ Familiarize yourself with the location and proper use of all controls and safety devices. ■ Only trained personnel shall troubleshoot or repair problems occurring with the machine. ■ Contact Wacker Neuson for additional training if necessary.
Safety Information Cleaning PG1 When cleaning and servicing the machine: ■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc. ■ Keep the labels legible. When cleaning the machine: ■ Do not clean the machine while it is running. ■ Never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive.
PG1 1.5 Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. ► Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. DANGER Exhaust gas from the engine contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.
Labels 2 PG1 Labels 2.1 Label Locations A wc_gr012512 2.2 Label Meanings Danger Asphyxiation hazard. Engines emit carbon monoxide. Do not run the machine indoors or in an enclosed area. A Warning Hot surface 14 wc_si000921gb_FM10.
PG1 3 3.1 Operation Operation Preparing the Machine for First Use 1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. 3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for. 4. Attach component parts not already attached. 5.
Operation 3.2 PG1 Machine Components a b f c d e g k h j 3.3 Machine Components Descriptions Ref. Description Ref. Description a Handle f Primer button b Priming plug g Throttle lever c Discharge port h Stop switch d Suction port j Starter grip e Drain plug k Choke lever 16 wc_tx003931gb_FM10.
PG1 3.4 Operation Recommended Fuel This engine is certified to operate on automotive unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Use of oxygenated fuels Some conventional gasolines are blended with alcohol. These gasolines are collectively referred to as oxygenated fuels. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, confirm the fuel’s contents.
Operation 3.5 PG1 Refueling the Machine Requirements ■ ■ ■ ■ Procedure Perform the procedure below to refuel the machine. Machine shut down Engine cool Machine/fuel tank level with the ground Fresh, clean fuel supply WARNING Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause severe burns. ► Keep all sources of ignition away from the machine while refueling. ► Refuel only when the machine is outdoors. ► Clean up spilled fuel immediately. 1. Remove the fuel cap (a).
PG1 3.6 Operation Positioning and Preparing the Machine for Operation WARNING Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the machine. ► All persons setting up the machine must be fully trained on the installation of the machine. Pre-operation setup Perform the procedure below to position and prepare the machine for operation. Connect the suction hose 2. Connect the suction hose (a) to the suction port (b). 1.
Operation PG1 Continued from the previous page. Submerge the hose 4. Submerge the suction hose. ■ Always keep the strainer suspended in the liquid being pumped. ■ Do not run the pump in less than 100 mm (4.0 in.) of water. At this level and lower, water begins to form a funnel down to the bottom of the suction line and strainer, allowing the pump to draw in air.
PG1 3.8 Operation Starting, Operating, and Stopping the Machine Requirements ■ Suction and discharge hoses properly attached and positioned ■ There is fuel in the tank ■ Machine is primed Starting the machine Perform the procedure below to start the machine. 1. Set the throttle lever (a) to the low speed position. c1 c a c2 b d ON OFF e 2. Set the stop switch to the “ON” position (b). 3. Close the choke lever (c).
Operation PG1 Continued from the previous page. 6. If the choke lever was moved to the CLOSED position, gradually move it to the OPEN position as the engine warms up. 7. Allow the machine to warm up in the low speed position for a few minutes. Note: The machine will begin to pump water with the throttle lever set in the low speed position. Adjusting the pump flow ■ Pump flow is a factor of engine speed. ■ Engine speed is controlled by the throttle lever.
PG1 3.9 Operation Emergency Shutdown Procedure If a breakdown/accident occurs while the machine is operating, follow the procedure below. 1. Stop the engine. 2. Remove the obstruction. 3. Unkink the hoses. 4. Allow the machine to cool. 5. Contact the rental yard or machine owner. wc_tx003931gb_FM10.
General Maintenance 4 4.1 PG1 General Maintenance Maintaining the Emission Control System For machines sold in North America: Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by Wacker Neuson.
Engine Maintenance: Subaru/Robin EH025 5 Engine Maintenance: Subaru/Robin EH025 The information in this chapter comes from copyrighted Subaru material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: Subaru/Robin EH025 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual.
PG1 6 Troubleshooting Troubleshooting Problem / Symptom Cause Remedy Engine does not start. ■ No fuel in tank ■ Add fuel. ■ Old fuel ■ Drain fuel tank, change fuel filter, ■ Engine oil pressure/oil level low and fill with fresh fuel. ■ Add engine oil. ■ Dirt or debris inside pump housing ■ Clean or remove debris. Engine is hard to start. blocking movement of impeller Engine starts but pump does not take in water. ■ Pump housing not filled with water ■ Prime the pump.
Technical Data 7 7.1 PG1 Technical Data Engine Machine PG1 Engine type Single cylinder, 4-stroke, air cooled, gasoline engine Engine make Subaru Engine model EH025, Tier 3 L (in3) Displacement Maximum rated power @ rated speed1 kW (hp) 0.02 (1.49) 0.81 (1.1) @ 7,000 rpm Operating speed (maximum) rpm 7,000 ± 100 Operating speed (minimum) rpm 4,700 ± 100 Fuel type Regular unleaded gasoline Fuel tank capacity L (gal) 0.50 (0.13) Fuel consumption @ 7,000 rpm L/hr (gph) 0.50 (0.
PG1 7.3 Technical Data Dimensions mm (in.) 320.1 mm (12.6 in.) 218.4 mm (8.6 in.) 335.3 mm (13.2 in.) wc_gr012486 wc_td000640gb_FM10.
Technical Data PG1 Notes 30 wc_td000640gb_FM10.
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/. Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
