Operator’s Manual Pump PT2 / PT2A / PT2H PT3 / PT3A / PT3H EN 5100016561 5 1 0 0 0 02 1 6 0915 5 6 1
Copyright notice © Copyright 2015 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights.
PT2 / PT3 Foreword Foreword SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines.
Foreword Expectations for information in this manual PT2 / PT3 This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual. Wacker Neuson expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.
EC Declaration of Conformity Manufacturer Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin 53051 USA Product Product PT2A, PT2H Product category Water Pump Units Product function To pump fluid Item number 5000009095, 5000009097, 5000009237 Net installed power PT 2A: 3.6 kW; PT 2H: 3.
EC Declaration of Conformity Manufacturer Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin 53051 USA Product Product PT3, PT3A, PT3H Product category Water Pump Units Product function To pump fluid Item number 5000009101, 5000009240, 5000009103, 5000009322, 5000620800 Net installed power PT 3: 6.6 kW; PT 3A: 5.9 kW; PT 3H: 5.
PT2 / PT3 1 Foreword 3 EC Declaration of Conformity 5 EC Declaration of Conformity 7 Safety Information 1.1 1.2 1.3 1.4 1.5 2 18 Label Locations ................................................................................... 18 Label Meanings .................................................................................. 19 22 Lifting the Machine ............................................................................. 22 Preparing the Machine for Transport on a Truck or Trailer .....
Table of Contents 5.3 5.4 5.5 PT2 / PT3 Inspecting the Impeller ........................................................................ 34 Storage ............................................................................................... 36 Machine Disposal and Decommissioning ...........................................
PT2 / PT3 1 1.1 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal hazards. ► Obey all safety messages that follow this symbol.
Safety Information 1.2 PT2 / PT3 Machine Description and Intended Use This machine is a centrifugal trash pump. The Wacker Neuson Trash Pump consists of a tubular steel frame surrounding a gasoline or diesel engine, a fuel tank, and an impeller pump with ports for water suction and discharge. The engine rotates the impeller during operation. Waste water is drawn into the pump through the suction port and expelled through the discharge port.
PT2 / PT3 1.3 Safety Information Safety Guidelines for Operating the Machine Operator training Before operating the machine: ■ Read and understand the operating instructions contained in all manuals delivered with the machine. ■ Familiarize yourself with the location and proper use of all controls and safety devices. ■ Contact Wacker Neuson for additional training if necessary. When operating this machine: ■ Do not allow improperly trained people to operate the machine.
Safety Information Safe operating practices PT2 / PT3 When operating this machine: ■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts. When operating this machine: ■ Do not operate a machine in need of repair.
PT2 / PT3 1.4 Safety Information Service Safety Service training Before servicing or maintaining the machine: ■ Read and understand the instructions contained in all manuals delivered with the machine. ■ Familiarize yourself with the location and proper use of all controls and safety devices. ■ Only trained personnel shall troubleshoot or repair problems occurring with the machine. ■ Contact Wacker Neuson for additional training if necessary.
Safety Information Cleaning PT2 / PT3 When cleaning and servicing the machine: ■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc. ■ Keep the labels legible. When cleaning the machine: ■ Do not clean the machine while it is running. ■ Never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive.
PT2 / PT3 1.5 Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. ► Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. DANGER Exhaust gas from the engine contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.
Labels 2 2.1 PT2 / PT3 Labels Label Locations K F A C D M B G D E C J H wc_gr012671 18 wc_si000939gb_FM10.
PT2 / PT3 2.2 Labels Label Meanings DANGER GEFAHR PELIGRO STOP DANGER 117034 HONDA A DANGER Asphyxiation hazard. ■ Engines emit carbon monoxide. ■ Do not run the machine indoors or in an enclosed area. ■ NEVER use inside a home or garage, EVEN IF doors and windows are open. ■ Only use OUTSIDE and far away from windows, doors, and vents. ■ Read the Operator’s Manual. ■ No sparks, flames, or burning objects near the machine. ■ Stop the engine before refueling. ■ Use only clean, filtered diesel fuel.
Labels PT2 / PT3 WARNING WARNING Pressurized contents. Do not open when hot! ADVERTENCIA AVERTISSEMENT 110164 D 5100015564 WARNING WARNUNG ADVERTENCIA AVERTISSEMENT 110164 5100015565 WARNING Never pump volatile, flammable, or low-flash-point fluids. These fluids could ignite or explode. WARNING NEVER PUMP VOLATILE, FLAMMABLE OR LOW FLASH POINT FLUIDS. THESE FLUIDS COULD IGNITE OR EXPLODE. WARNUNG E ADVERTENCIA NUNCA BOMBEAR LIQUIDOS VOLATILES INFLAMABLES O DE PUNTO BAJO DE ENCENDIDO.
PT2 / PT3 Labels NOTICE Lifting point 73 kg (160 LBS) 91 kg (200 LBS) 5200015473 PT2 5200015474 PT3 G Guaranteed sound power level in dB(A) 99 153789 H Certified Performance Contractors Pump Bureau A Bureau of AEM The manufacturer of this pump certifies that it was manufactured in accordance with the standards of the Contractors Pump Bureau. J WARNING K Operation of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation. A Spark Arrestor May be Required.
Lifting and Transporting 3 3.1 PT2 / PT3 Lifting and Transporting Lifting the Machine Requirements ■ Lifting equipment (crane, hoist, or fork truck) capable of supporting the machine’s weight ■ Lifting devices (hooks, chains, and shackles) capable of supporting the machine’s weight ■ Engine stopped Lifting the machine A lifting eye is used for lifting the machine. wc_gr012660 Perform the procedure below to lift the machine. 1. Attach the lifting devices and equipment to the lifting eye.
PT2 / PT3 3.2 Lifting and Transporting Preparing the Machine for Transport on a Truck or Trailer Requirements ■ Machine stopped ■ Flatbed truck or trailer capable of supporting the machine’s weight ■ Chains, hooks, or straps capable of supporting the machine’s weight Checklist Before transporting the machine, check the following items: Check that the transport vehicle or trailer can support the weight of the machine.
Operation 4 4.1 PT2 / PT3 Operation Preparing the Machine for First Use 1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. 3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for. 4. Attach component parts not already attached. 5.
PT2 / PT3 4.2 Operation Recommended Fuel The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage the fuel system. Consult the engine owner’s manual for complete fuel specifications. Use of oxygenated fuels Some conventional gasolines are blended with alcohol. These gasolines are collectively referred to as oxygenated fuels. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Operation 4.4 PT2 / PT3 Refueling the Machine Requirements ■ ■ ■ ■ Procedure Perform the procedure below to refuel the machine. Machine shut down Engine cool Machine/fuel tank level with the ground Fresh, clean fuel supply WARNING Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause severe burns. ► Keep all sources of ignition away from the machine while refueling. ► Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.
PT2 / PT3 4.5 Operation Positioning and Preparing the Machine for Operation WARNING Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the machine. ► All persons setting up the machine must be fully trained on the installation of the machine. Pre-operation setup Perform the procedure below to position and prepare the machine for operation. 1. Position the pump as near to the water as possible, on a firm, flat surface. Keep the pump level. 2.
Operation PT2 / PT3 Continued from the previous page. 3. Connect the strainer (c) to the suction hose. ■ Always use a strainer on the end of the suction hose to prevent pulling in large debris which could clog the pump or jam the impeller. ■ Do not use a strainer with holes larger than the maximum solid-size rating of the pump. Machine Maximum solid-size rating PT2 25 mm (1.0 in.) PT3 38 mm (1.5 in.) 4. Submerge the suction hose. ■ Do not place the strainer directly into mud or sand.
PT2 / PT3 4.7 Operation Starting and Stopping the Machine (WM 170 / WM 270) Requirements ■ Suction and discharge hoses properly attached and positioned ■ There is fuel in the tank Starting the machine Perform the procedure below to start the machine. 1. Set the fuel valve to the open position (a1). Note: If the engine is cold, set the choke lever to the closed position (b1). If the engine is hot, set the choke lever to the open position (b2). c1 a2 b2 a1 c2 b1 d1 d2 d3 e wc_gr012716 2.
Operation 4.8 PT2 / PT3 Starting and Stopping the Machine (Honda) Requirements ■ Suction and discharge hoses properly attached and positioned ■ There is fuel in the tank Starting the machine Perform the procedure below to start the machine. 1. Set the fuel valve to the open position (a1). Note: If the engine is cold, set the choke lever to the closed position (b1). If the engine is hot, set the choke lever to the open position (b2). a1 b2 a2 d2 d3 d1 b1 f c2 e c1 wc_gr012718 2.
PT2 / PT3 4.9 Operation Starting and Stopping the Machine (Hatz) Requirements ■ Suction and discharge hoses properly attached and positioned ■ There is fuel in the tank Starting the machine Perform the procedure below to start the machine. 1. Set the engine speed control lever (a) to the 1/2 START or START position, as desired or necessary. Note: Starting the engine at a lower speed will help to prevent exhaust smoke. 1/2 Stop Start b a wc_gr012719 2.
Operation 4.10 PT2 / PT3 Emergency Shutdown Procedure Perform the procedure below if a breakdown or accident occurs while the machine is operating. 1. Stop the engine. 2. Remove the obstruction. 3. Un-kink the hoses. 4. Allow the machine to cool. 5. Contact the rental yard or machine owner. 32 wc_tx004020gb_FM10.
PT2 / PT3 5 General Maintenance General Maintenance WARNING A poorly maintained machine can malfunction, causing injuries or permanent damage to the machine. ► Keep the machine in safe operating condition by performing periodic maintenance and making repairs as needed. 5.
General Maintenance 5.3 PT2 / PT3 Inspecting the Impeller Background Sand, dirt, and debris will cause the impeller to wear. If the pump’s performance drops over time, check and adjust the clearance between the impeller and the insert. Requirements ■ Machine shut down ■ Bleach and source of clean water ■ Shims (if needed) WARNING Personal injury hazard. ► Do not reach into or insert anything into the pump while the engine is running. ► Do not run the pump with the pump housing cover removed.
PT2 / PT3 General Maintenance Continued from the previous page. 3. Remove the volute (c) and clean the impeller (d) with a 50-50 mixture of bleach and water before working on it. d e c wc_gr012674 4. Check clearance between the impeller and the insert by slowly pulling the starter rope to turn the impeller. If starter rope is difficult to pull, or rubbing is heard from inside pump, the impeller and insert are too close to each other. Remove a shim (e) from behind the insert and check again for rubbing.
General Maintenance 5.4 PT2 / PT3 Storage Introduction Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same. When Prepare your machine for extended storage if it will not be operated for 30 days or more.
PT2 / PT3 General Maintenance ■ Cover the machine. Tires and other exposed rubber items should be protected from the weather. Either cover them or use a readily available protectant. 5.5 Machine Disposal and Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources.
Engine Maintenance: WM 130 / WM 170 / WM 270 6 Engine Maintenance: WM 130 / WM 170 / WM 270 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: WM 130 / WM 170 / WM 270 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. Daily before starting After first 20 hours Every 2 weeks or 50 hrs. Every month or 100 hrs. Every year or 300 hrs. Every 500 hrs. Check fuel level. Check engine oil level. Inspect fuel lines. Inspect air filter. Replace as needed. Check external hardware. Clean air cleaner elements.
Engine Maintenance: Honda GX160 7 Engine Maintenance: Honda GX160 The information in this chapter comes from copyrighted Honda material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: Honda GX160 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first.
Engine Maintenance: Honda GX390 8 Engine Maintenance: Honda GX390 The information in this chapter comes from copyrighted Honda material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: Honda GX390 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first.
Engine Maintenance: Hatz 1B 20 / 1B 30 9 Engine Maintenance: Hatz 1B 20 / 1B 30 The information in this chapter comes from copyrighted Hatz material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: Hatz 1B 20 / 1B 30 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. 770063 wc_tx003915gb_FM10.
Engine Maintenance: Hatz 1B 20 / 1B 30 770064 46 wc_tx003915gb_FM10.
PT2 / PT3 Troubleshooting 10 Troubleshooting Problem / Symptom Reason Remedy Engine does not start. ■ No fuel in tank ■ Add fuel. ■ Old fuel ■ Drain fuel tank, change fuel filter, ■ Engine oil pressure/oil level low and fill with fresh fuel. ■ Add engine oil. ■ Inspect impeller and remove shims as necessary. ■ Impeller rubbing on insert Engine is hard to start. ■ Dirt or debris inside pump housing ■ Clean or remove debris.
Technical Data PT2 / PT3 11 Technical Data 11.1 Engine—PT2 / PT2(I) / PT2H / PT2H(I) Machine PT2 5000009318 PT2H 5000009094 5000009097 Engine type 4-stroke, overhead valve, single cylinder 4-stroke, air cooled, diesel Engine make Wacker Neuson Hatz Engine model WM170 1B 20 kW (hp) 4.2 (5.7) @ 4000 rpm 3.4 (4.6) @ 3600 rpm cm³ (in.³) 169 (10.3) 232 (14.2) (NGK) BR 6HS Champion RL86C — 0.6–0.7 (0.024–0.
PT2 / PT3 11.2 Technical Data Engine—PT2A / PT2A(I) Machine PT2A 5000009092 (100–200) 5000009095 (100–201) 5000009237 (100–201) PT2A 5000009092 (201–) 5000009095 (202–) 5000009237 (202–) Engine type 4-stroke, overhead valve, single cylinder Engine make Honda Engine model GX 160 K1 TX2 Maximum rated power at rated speed1 Displacement GX 160 UT2 TX2 kW (hp) 3.6 (4.8) @ 3600 rpm cm³ (in.³) 163 (9.9) Spark plug (NGK) BPR 6ES BOSCH WR7DC Electrode gap mm (in.) 0.7–0.8 (0.028–0.
Technical Data 11.3 PT2 / PT3 Engine—PT3 / PT3A / PT3(I) / PT3H Machine PT3 5000009321 5000009322 Engine type PT3A 5000009098 5000009101 5000009240 5000620800 4-stroke, overhead valve, single cylinder PT3H 5000009100 5000009103 4-stroke, air cooled, diesel engine Engine make Wacker Neuson Honda Hatz Engine model WM270 GX240 UT2PA2 1B 30 kW (hp) 6.6 (9) @ 4000 rpm 5.9 (7.9) @ 3600 rpm 5.0 (6.8) @ 3600 rpm cm³ (in.³) 265 (16.17) 270 (16.5) 347 (21.
PT2 / PT3 11.4 Technical Data Pump—PT2 / PT2(I) / PT2A / PT2H Machine PT2(I) 5000620725 Dimensions mm (in.) Operating weight kg (lb) PT2 5000009318 PT2A 5000009092 5000009095 5000009237 550 x 465 x 500 (21.7 x 18.3 x 19.6) — 590 x 495 x 510 (23.2 x 19.4 x 20.0) 43 (96) 59 (131) Maximum suction lift1 m (ft) 7.5 (25) Maximum total head m (ft) 32 (106) bar (psi) 3.
Technical Data 11.6 PT2 / PT3 Sound Measurements Products are tested for sound pressure level in accordance with EN ISO 11201:2010. Sound power level is tested in accordance with European Directive 2000/14/EC Noise Emission in the Environment by Equipment for use outdoors. Machine Sound Pressure at Operator’s Location dB(A) Guaranteed Sound Power dB(A) PT2A 99 101 PT2H 102 103 PT3A 101 102 PT3H 106 106 52 wc_td000650gb_FM10.
PT2 / PT3 11.7 Technical Data Dimensions C A B wc_gr012713 Machine A B C 550 (21.7) 465 (18.3) 500 (19.6) 590 (23.2) 495 (19.4) 510 (20.0) 675 (26.0) 505 (20.0) 570 (23.0) PT2 PT2(I) PT2A mm (in.) PT2H PT3 PT3(I) PT3A mm (in.) PT3H wc_td000650gb_FM10.
Technical Data PT2 / PT3 54 wc_td000650gb_FM10.
Emission Control Systems Information and Warranty 12 Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. 12.1 Emission Control Systems Warranty Statement See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. wc_tx001753gb_FM10.
Emission Control Systems Information and Warranty 56 wc_tx001753gb_FM10.
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/. Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
