Owner’s Manual Read this manual for complete instructions Français (page 17) / Español (página 33) Contents 2 4 6 7 8 9 10 12 14 15 16 49 56 Important Safety Information Controls and Functions Material Preparation Assembly Air and Material Controls Spray Pattern Adjustment Proper Spraying Technique Cleanup Reassembly Maintenance Troubleshooting Parts List Warranty 0113 • Form No. 0529835B Questions? Call Wagner Technical Service at: 1-800-328-8251 Register your product online at: www.wagnerspraytech.
Important Safety Information Read all safety information before operating the equipment. Save these instructions. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Grounding Instructions This product must be grounded.
Important Safety Information WARNING - To reduce the risk of injury: 1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning. 2. Do not operate or spray near children. Keep children away from equipment at all times. 3. Do not overreach or stand on an unstable support.
Controls and Functions - Model 570 X-Boost™ Turbine X-Boost™ power dial (2-speed) Filter housing (both sides) iSpray® Nozzle (for large projects) Spray width lever Adjustment ring Material flow control Filter Filter 2-stage Trigger 1.5 qt cup + - Horizontal pattern (use ‘up and down’ + - motion) spraying X-Boost™ Power Dial: Spray Width Lever: The X-Boost power dial adjusts the level of air power produced by the turbine.
Controls and Functions - Model 590 * For descriptions of all components marked with (*), refer to the previous page. Detail Finish Nozzle™ X-Boost™ Turbine X-Boost™ power dial (variable speed) Filter housing (both sides) iSpray® Nozzle (for larger jobs) *Spray width lever *Adjustment ring Filter Filter Material flow control* 2- stage Trigger 1.5 qt cup + Funnel (2) X-Boost™ Power Dial: - + The X-Boost power dial adjusts the level of air power produced by the turbine.
Material Preparation Note: Material to be sprayed may need to be strained to remove any impurities in the paint which may enter and clog the system. Impurities in the paint will give poor performance and a poor finish. Note: Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit. 1 To Prepare the Material: 1. Stir the spraying material thoroughly. 2. Unscrew the cup from the nozzle. 3.
Assembly Before you begin: 1 NEVER point the spray gun at any part of the body. To Assemble: IMPORTANT: Make sure the power cord is unplugged. 1. Insert the suction tube into the intake opening. 2. Align the suction tube a. If you are going to be spraying in a downward direction, the angled end of the suction tube should be pointing toward the front of the gun. b. If you are going to be spraying in an upward direction, the angled end of the suction tube should be pointing toward the rear of the gun.
Air and Material Controls Spray performance will depend upon a number of factors: material thickness, spray pattern selected, and material flow. Testing different variations of the control settings will help you achieve the desired results. See descriptions and suggested Air and Material Settings Guide below to help with your project. X-Boost™ Power Dial The X-Boost™ power dial adjusts the level of air pressure produced by the turbine. The X-Boost™ power dial is factory-set at maximum out of the box.
Spray Pattern Adjustment Adjust Spray Shape - both nozzles The spray pattern shape is adjusted by turning the adjustment ring (iSpray) or air cap ears (Detail Finish) to either the vertical, horizontal, or diagonal positions. The positions of the air cap and the corresponding spray pattern shapes are illustrated below. Test each pattern and use whichever pattern is suitable for your application.
Proper Spraying Technique The room you are spraying must be Even coat throughout STOP properly masked in order to prevent overspray from covering woodwork, floors or furnishings. Make sure you have properly masked the room per the instructions on the enclosed “Taping Guide”. If spraying with an air-assisted spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water.
Proper Spraying Technique Pattern Examples Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project. These are meant to be general starting points - you may have to slightly modify certain controls on the system in order to get the exact performance you need. Note: It is recommended that the trigger first be pulled partially in order to start the turbine before a spray pass is made.
Cleanup Flushing the unit Before you begin: When cleaning, use the appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials) important: Never clean air cap or air holes in the nozzle with sharp metal objects. Do not use solvents or lubricants containing silicone. 1 Special cleanup instructions for use with flammable solvents (must have a flashpoint above 70ºF (21ºC): • • • • 1/2 Always flush spray gun outside. Area must be free of flammable vapors.
Cleanup (continued) Cleaning the Nozzle To Clean the Nozzle: 1. Make sure power cord is unplugged. Push the tab below the trigger, twist and separate the nozzle from the turbine. Wipe the exterior of the cup and nozzle until clean. 2. iSpray nozzle only a. Remove the adjustment ring (a) carefully from the connecting nut (b). Loosen the connecting nut. b. Remove the parts as shown. Clean all parts with a cleaning brush and the appropriate cleaning solution.
Reassembly To Reassemble: 1. Install the nozzle seal* with the groove (a) (slot) facing toward the nozzle (away from the front end assembly). Insert the nozzle. Make sure to align the groove (b) and notch (c) and align the nozzle opening with the needle. 2. Put the air screen (d) in the air cap (e). Put both on the nozzle (f) and secure with the connecting nut (g). 1 Note: This step is easier if the iSpray nozzle is facing up. (a) 3.
Maintenance Cleaning the Filters: 1 important: Before every use, you should inspect the air filters in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it. important: Never operate your unit without the air filters. Dirt could be sucked in and interfere with the function of the unit. (a) 1. Unplug the spray gun. Push the snap levers (a) on the two turbine covers and remove them. Remove the dirty filters and replace with new ones.
Troubleshooting PROBLEM CAUSE SOLUTION Problem A: Little or no material flow 1. 2. 3. 4. 1. 2. 3. 4. Nozzle clogged. Suction tube clogged. Material flow setting too low. Suction tube loose. 5. Air vent on suction tube blocked. 6. No pressure build up in container. 7. Air valve tube disconnected. 5. 6. 7. 8. Air filter clogged. 9. Spray material too thick. 8. 9. Clean. Clean. Increase material flow setting. Remove and replace as tightly as possible. Clean (see page 13) Tighten container.
Parts List • Liste de pièces • Lista de piezas X-Boost™ Turbine • Turbine de X-Boost™ • Turbina de X-Boost™ 1 2 Replacement parts available by calling customer service On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 # Part No. Nº de piéce Pieza No.
Parts List • Liste de pièces • Lista de piezas iSpray Nozzle • Buse de iSpray • Boquilla de iSpray 1 2 3 4 8 6 7 Replacement parts available by calling customer service 5 On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 50 # Part No. Nº de piéce Pieza No. 1 0529014 English Description Français Description Español Descripción Qty. Qte. Cant.
Parts List • Liste de pièces • Lista de piezas Detail Finish Nozzle™ (590 only) • Buse de Detail Finish™ (590 seulement ) • Boquilla de Detail Finish™ (590 solamente) 1 2 4 11 3 5 9 7 8 6 10 # Part No. Nº de piéce Pieza No. English Description Français Description Español Descripción 1 Qty. Qte. Cant.
Accessories • Accessoires • Accesorios Part No. Nº de piéce Pieza No.
Limited Warranty HVLP paint spray equipment This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted against defects in material and work-manship for one year following date of purchase if operated in accordance with Wagner’s printed recommendations and instructions. This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear.
