Owner’s Manual Read this manual for complete instructions Français (page 21) / Español (página 41) Contents 2 4 5 6 7 8 9 10 12 16 17 18 61 68 Important Safety Information Controls and Functions Overview Setup Preparing to Spray Power and Material Controls Spray Pattern Adjustment Proper Spraying Technique Cleanup Maintenance Troubleshooting Control Finish Nozzle Setup Parts List Warranty 0215 • Form No.
Important Safety Information Read all safety information before operating the equipment. Save these instructions. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Grounding Instructions This product must be grounded.
Important Safety Information WARNING - To reduce the risk of injury: 1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning. 2. Do not operate or spray near children. Keep children away from equipment at all times. 3. Do not overreach or stand on an unstable support.
Controls and Functions Suction tube Filter housing (both sides) Suction tube holder / paint can X-Boost™ turbine attachment bracket X-Boost™ power dial Material flow control ON / OFF switch Belt clip attachment Spray nozzle Adjustment ring Spray width lever Turbine power cord To p ai hos nt e 2-Stage trigger Paint hose Fluid pump To pow turbin e er (14 cord .5 ft ) Spray Process With this spray system, the fluid pump delivers material through the paint hose to the spray nozzle.
Overview Note: Follow the steps below to unpackage your sprayer and prepare the system. 1. Pull the suction tube (a) from the suction tube holder. Pull the yellow handle (b) away from the pump and unhook it. Pull it backwards over the pump to free the clear paint hose (c) and electrical cable from the suction tube holder. 2.
Setup Before you begin Watch Setup: www.flexio990/setup 1 NEVER point the spray gun at any part of the body. IMPORTANT: Make sure the power cord is unplugged. Setup Note: Make sure the system is placed in a level, clean surface. Follow these instructions for both one-gallon and five-gallon containers. 1. Lift up the suction tube holder as far as it will go. 2. Position the material container next to the pump assembly as shown.
Preparing to Spray Note: Before spraying, you will need to prime the system (deliver material from the container to the spray nozzle via the paint hose). Follow the steps below. 1 You Will Need: • Waste bucket • Drop cloths to protect floors and furnishings from overspray Preparing to Spray 1. Point the spray nozzle into the side of an empty waste container. Squeeze and hold the trigger for the next steps. 2 Note: Point the sprayer to the side of the waste container to minimize overspray. 2.
Power and Material Controls Watch Painting: www.flexio990/painting Material Flow Control Spray performance will depend upon a number of factors: material thickness, air power, spray pattern selected, and material flow. Testing different variations of the control settings will help you achieve the desired results. See descriptions and suggested Power and Material Settings Guide below to help with your project.
Spray Pattern Adjustment Adjust Spray Shape - both nozzles Adjust Spray Width - iSpray only The spray pattern shape is adjusted by turning the adjustment ring to either the vertical or horizontal positions. The positions of the air cap and the corresponding spray pattern shapes are illustrated below. Test each pattern and use whichever pattern is suitable for your application. The spray width lever on the iSpray nozzle determines the width of the spray pattern.
Proper Spraying Technique The room you are spraying must be properly STOP masked in order to prevent overspray from covering woodwork, floors or furnishings. Make sure you have properly masked the room per the instructions on the enclosed “Taping Guide”. If spraying with an paint sprayer is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water. can get closer to the spraying surface.
Proper Spraying Technique Pattern Examples Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project. These are meant to be general starting points - you may have to slightly modify certain controls on the system in order to get the exact performance you need. Note: It is recommended that the trigger first be pulled partially in order to start the turbine before a spray pass is made.
Cleanup Watch Cleanup: www.flexio990/cleanup Purging the Paint Hose Before you begin IMPORTANT: Make sure a drop cloth is placed underneath the pump and material container to catch any drips. Note: Follow the cleanup steps in this manual if you used the Direct Feed iSpray nozzle only. If you used the Control Finish nozzle, follow the cleaning instructions on pages 19-20 in this manual. 1 To Purge the Paint Hose 1. Turn the ON/OFF switch to OFF. Lift the suction tube holder up a few inches.
Cleanup (continued) Flushing the Nozzle Before you begin 1 • If you sprayed using latex materials, you will need a 1- to 5-gallon container filled with warm, soapy water. • If you sprayed oil-based materials, you will need a bucket filled with approximately 1 quart of mineral spirits. Special cleanup instructions for use with flammable solvents (must have a flashpoint above 100ºF (38ºC): • • • • Always flush spray gun outside. Area must be free of flammable vapors. Cleaning area must be well-ventilated.
Cleanup (continued) Cleaning the Regulator 1 Note: Removing and cleaning the regulator is necessary to keep your sprayer from clogging or from producing an irregular spray pattern. To Clean the Regulator 1. Remove the paint hose (a) from the nozzle and remove the cover (b). 2. Pull out the red catch and remove the pressure reducer (c). 3. Remove the valve (d) and clean thoroughly. 4. Clean the openings in the pressure reducer using a brush and water. Replace the valve removed in step 3. 5.
Cleanup (continued) Cleaning the Nozzle To Clean the Nozzle 1 1. Remove the adjustment ring (a) carefully from the connecting nut (b). Loosen the connecting nut. 2. Remove the parts as shown. The nozzle seal (c) may become stuck inside the iSpray nozzle when the nozzle is removed. If this occurs, make sure to pull it out. Clean all parts with a cleaning brush and the appropriate cleaning solution. 3. Clean the rear of the nozzle (d) with the appropriate cleaning solution.
Maintenance Cleaning the Filters 1 important: Before every use, you should inspect the air filters in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it. important: Never operate your unit without the air filters. Dirt could be sucked in and interfere with the function of the unit. (a) 1. Unplug the spray gun. Push the snap levers (a) on the two turbine covers and remove them.
Troubleshooting PROBLEM CAUSE Problem A: Little or no material flow Both Nozzles 1. 2. 3. 4. Nozzle clogged. Material flow setting too low. Air filter clogged. Spray material too thick. SOLUTION 1. 2. 3. 4. Clean. Increase material flow setting. Change Thin*. Control Finish Nozzle only 1. Suction tube clogged. 2. Air vent on suction tube blocked. 3. Suction tube loose. 4. Air valve tube not functioning. 5. Nozzle seal missing. Problem B: Material leaking 1. Clean. 2. Clean (see page 15) 3.
Control Finish Nozzle Setup Note: Follow the steps below in order to set up the sprayer for use with the Control Finish Nozzle. 1. Unplug the turbine power cord from the pump cord. Push the tab below the trigger, twist and separate the nozzle from the turbine. 2. Unscrew the cup from the Control Finish nozzle. Align the suction tube a. If you are going to be spraying in a downward direction, the angled end of the suction tube should be pointing toward the front of the gun. b.
Cleanup (Control Finish Nozzle only) Flushing the Unit Before you begin: 1 When cleaning, use the appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials) 1/2 important: Never clean air cap or air holes in the nozzle with sharp metal objects. Do not use solvents or lubricants containing silicone. PULL Special cleanup instructions for use with flammable solvents (must have a flashpoint above 100ºF (38ºC): • • • • Always flush spray gun outside.
Cleanup - continued (Control Finish Nozzle only) Cleaning the Nozzle 1. Make sure power cord is unplugged. Push the tab below the trigger, twist and separate the nozzle from the turbine. Wipe the exterior of the cup and nozzle until clean. 2. Unscrew the nut and remove the air cap and nozzle. 3. Remove the parts as shown*. Clean all parts with a cleaning brush and the appropriate cleaning solution. Reassemble all parts when clean**. 4.
Parts List • Liste de pièces • Lista de piezas 3 1 Replacement parts available by calling customer service 2 On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 4 5 6 8 7 English Description Français Description Español Descripción X-Boost Turbine (includes items 2-4) Turbine de X-Boost (inclut les pièces 2 à 4) Turbina de X-Boost (incluye los articulos 2-4) 1 9 # Part No.
Parts List • Liste de pièces • Lista de piezas Direct Feed iSpray Nozzle • Buse de iSpray Direct Feed • Boquilla de iSpray Direct Feed 1 2 3 4 5 6 7 Replacement parts available by calling customer service 8 On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 62 # Part No. Nº de piéce Pieza No. 1 0529437 English Description Français Description Español Descripción Qty. Qte. Cant.
Parts List • Liste de pièces • Lista de piezas Control Finish Nozzle™ • Buse de Control Finish™ • Boquilla de Control Finish™ 1 2 4 3 5 9 7 8 6 # Part No. Nº de piéce Pieza No. English Description Français Description Español Descripción 1 Qty. Qte. Cant.
Accessories • Accessoires • Accesorios Part No. Nº de piéce Pieza No.
Notes • Remarques • Notas Manufacturing Code Location • Emplacement du code de fabrication • Ubicación del código de fábrica This unit contains no servicable electrical parts. Do not attempt to service yourself. Store indoors with the cord wrapped around the pump and secured with the straps. Cet appareil n’a aucune pièce électrique utilisable. Ne tentez pas d’effectuer vous-même l’entretien. Rangez à l’intérieur en veillant à ce que le cordon d’alimentation autour de la pompe et fixé avec des sangles.
Garantie limitée Pulvérisateur de peinture HVLP Cet article fabriqué par Wagner Spray Tech Corporation (Wagner) est garanti contre tout défaut de fabrication et de matériaux pour une période d’un an suivant la date d’achat, à condition qu’il soit utilisé conformément aux recommandations et aux instructions écrites de Wagner. La garantie ne couvre pas les dommages résultant d’un mauvais emploi, d’un accident, d’une négligence de la part de l’utilisateur ou de l’usure normale de l’article.
Garantía limitada Equipo de atomización de pintura HVLP Este producto, fabricado por la Wagner Spray Tech Corporation (Wagner), está garantizado contra defectos de materiales y de mano de obra por un año a partir de la fecha de compra siempre y cuando se utilice de acuerdo con las recomendaciones e intrucciones impresas de Wagner. Esta garantía no cubre daños ocasionados por el uso incorrecto, accidentes, negligencia por parte del usario o el desgaste normal.
Limited Warranty HVLP paint spray equipment This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted against defects in material and work-manship for one year following date of purchase if operated in accordance with Wagner’s printed recommendations and instructions. This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear.
