Owner’s Manual Read this manual for complete instructions MotoCoat Français (page 17) / Español (página 33) Contents 2 4 5 6/7 8 9 10 12 14 15 16 49 52 Important Safety Information Controls and Functions Material Preparation Assembly Air and Material Controls Spray Pattern Adjustment Proper Spraying Technique Cleanup Reassembly Maintenance Troubleshooting Parts List Warranty 0315 • Form No. 0529448A Questions? Call Wagner Technical Service at: 1-800-328-8251 Register your product online at: www.
Important Safety Information Read all safety information before operating the equipment. Save these instructions. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. WARNING - To reduce the risk of fire or explosion: 1.
Important Safety Information 9. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors. Keep turbine assembly in well ventilated area. Do not spray turbine assembly. 10. Do not smoke in the spray area. 11. Do not operate light switches, engines, or similar spark producing products in the spray area. 12.
Controls and Functions iSpray Nozzle (thick materials) Detail Finish Nozzle (thin materials) Spray width lever Air cap Material flow control Trigger Material flow control Adjustment ring Trigger Material container Material container Spray gun handle Mixer Air pressure control selector Turbine handle Air hose Turbine Filter housing Spray gun holder Air pressure control selector The air pressure control selector adjusts the level of air pressure produced by the turbine.
Material Preparation STOP 1 For more details regarding which materials can be sprayed by this equipment, go to: www.wagnerspraytech.com Note: Only thin the material if absolutely necessary to improve spray performance (or if advised by coating manufactuer). Optimal spray performance should be acheived simply by adjusting the various controls on the unit. To Prepare the Material 2 Note: Follow your material manufacturer’s guidelines on material preparation. 1.
Assembly Before you begin NEVER point the spray gun at any part of the body. 1 Note: Your unit includes two nozzle assemblies. See below to determine the correct nozzle for your spraying project. • Detail Finish Nozzle Sprays thinner materials like plastic coating and some finishing paints depending on the material. Will provide a smooth finish. 2a • iSpray Nozzle - used for broad surface coating. For applying thick coatings like bed liners and under coatings.
Assembly (continued) 4 4. Align the arrow on the spray gun with the “unlock” symbol on the spray gun handle. 5. Insert and twist the spray gun into the handle toward the “lock” symbol on the spray gun handle. The tab below the trigger will lock the two pieces into place. 6. Insert the air hose tightly into the connection on the spray handle. The connection can be positioned as desired. 7. Insert the air hose tightly into the connection into the turbine. The connections can be positioned as desired.
Air and Material Controls Spray performance will depend upon a number of factors: material thickness, spray pattern selected, material volume, and air pressure. With any type of air-assisted spraying, desired spray results will be achieved through some trial and error while adjusting some or all of these variables. Review these pages to learn about the spray controls and how they can be used to acheive the desired spray results.
Spray Pattern Adjustment Adjust Spray Shape The spray pattern shape is adjusted by turning the adjustment ring (iSpray) or air cap ears (Detail Finish) to either the vertical, horizontal, or diagonal positions. The positions of the air cap and the corresponding spray pattern shapes are illustrated below. Test each pattern and use whichever pattern is suitable for your application. Adjust Spray Width - iSpray only The spray width lever on the iSpray nozzle determines the width of the spray pattern.
Proper Spraying Technique The object you are spraying must be Even coat throughout STOP properly masked in order to prevent overspray from landing on anything you do not want sprayed. Make sure you have properly masked your spray object. Follow spray manufacturer’s recommendations. If spraying with an air-assisted spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water.
Proper Spraying Technique Pattern Examples Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project. These are meant to be general starting points - you may have to slightly modify certain controls on the system in order to get the exact performance you need.
Cleanup Flushing the unit Before you begin When cleaning, reference the material manufacturer’s guidelines to determine the proper cleaning solution and process. important: Never clean air cap or air holes in the nozzle with sharp metal objects. Do not use solvents or lubricants containing silicone. 1 Special cleanup instructions for use with flammable solvents: • • • • 1/2 Always flush spray gun outside. Area must be free of flammable vapors. Cleaning area must be well-ventilated.
Cleanup (continued) Cleaning the Nozzle 1 To Clean the Nozzle 1. Make sure power cord is unplugged. Remove the air hose from the rear of the spray gun handle. 2. iSpray nozzle only a. Remove the adjustment ring (a) carefully from the connecting nut (b). Loosen the connecting nut. b. Remove the parts as shown*. Clean all parts with a cleaning brush and the appropriate cleaning solution. To reassemble, see the instructions on the next page. 3. Detail Finish nozzle only a.
Reassembly To Reassemble 1. Install the nozzle seal* (1) with the groove (a) (slot) facing toward the nozzle (away from the front end assembly). 2. Insert the nozzle (2). Make sure to align the groove (b) and notch (c) and align the nozzle opening with the needle. 3. Put the air screen (d) in the air cap (e). Put both (3) on the nozzle (2) and secure with the connecting nut (4). Make sure the short tab on the nozzle (f) is lined up with the short slot (g) on the air cap.
Maintenance Cleaning the Filter important: Before every use, you should inspect the air filter in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it. important: Never operate your unit without the air filter. Dirt could be sucked in and interfere with the function of the unit. 1. Press the tabs on the side of the turbine to remove the filter cover. 2. Remove the dirty filter from the turbine and replace with a new one.
Troubleshooting PROBLEM CAUSE SOLUTION Problem A: Little or no material flow 1. 2. 3. 4. 1. 2. 3. 4. Nozzle clogged. Suction tube clogged. Material flow setting too low. Suction tube loose. 5. Air vent on suction tube blocked. 6. No pressure build up in container. 7. Air valve tube disconnected, valve seal missing. 8. Air valve tube or valve seal plugged. 9. Air filter clogged. 10. Spray material too thick. 11. Nozzle seal missing or worn. Clean. Clean. Increase material flow setting.
Parts List • Liste de pièces • Lista de piezas Replacement parts available by calling customer service On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 1 4 2 3 Manufacturing Code Location Emplacement du code de fabrication Ubicación del código de fábrica 5 # Part No. Nº de piéce Pieza No.
Parts List • Liste de pièces • Lista de piezas iSpray Nozzle • Buse de iSpray • Boquilla de iSpray 1 2 3 4 8 6 7 Replacement parts available by calling customer service 5 On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 50 # Part No. Nº de piéce Pieza No. 1 0529014 English Description Français Description Español Descripción Qty. Qte. Cant.
Parts List • Liste de pièces • Lista de piezas Detail Finish Nozzle • Buse de Detail Finish • Boquilla de Detail Finish 1 2 4 3 5 9 7 8 6 # Part No. Nº de piéce Pieza No. English Description Français Description Español Descripción 1 2 Qty. Qte. Cant.
Limited Warranty - HVLP paint spray equipment Garantie limitée - Pulvérisateur de peinture HVLP Cet article fabriqué par Wagner Spray Tech This product, manufactured by Wagner Spray Tech Corporation (Wagner) est garanti contre tout défaut Corporation (Wagner), is warranted against defects de fabrication et de matériaux pour une période in material and work-manship for one year following d’un an suivant la date d’achat, à condition qu’il date of purchase if operated in accordance with soit utilisé conforméme
