Owner`s manual

ManualsBrandsWAGNER ManualsPaint Sprayer9190

English

Owner’s manual:

Read this manual for complete instructions

1-800-880-0993

Wagner Technical Service

1770 Fernbrook Lane, Plymouth, MN 55447

http://www.wagnerspraytech.com

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Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Components and Description . . . . . . . . . . . . . . . .4-5

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Locking the Spray Gun . . . . . . . . . . . . . . . . . . .7

Plugging in the Sprayer . . . . . . . . . . . . . . . . . . .7

Pressure Relief Procedure . . . . . . . . . . . . . . . .7

Purging and Priming the Sprayer . . . . . . . . . . . . . . .8

Purging and Priming the Spray Hose . . . . . . . . . . .9

Practice / Spraying Technique . . . . . . . . . . . . . . . .10

Spraying Troubleshooting . . . . . . . . . . . . . . . . .11-12

Unclogging the Spray Tip . . . . . . . . . . . . . . . .11

Cleaning the Spray Gun Filter . . . . . . . . . . . . .12

Cleaning the Inlet Filter . . . . . . . . . . . . . . . . . .12

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-17

Cleanup for Latex materials . . . . . . . . . . . .13-14

Cleanup for Oil-based materials . . . . . . . . . . .15

Cleaning the Suction Set . . . . . . . . . . . . . . . . .16

Cleaning the Spray Gun Components . . . . . .17

Short-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . .18

Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . .19

Cleaning the Inlet Valve

. . . . . . . . . . . . . . . . . . . . . .20

Fluid Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Troubleshooting / Maintenance . . . . . . . . . . . . . . .22

Français

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Español

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Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67-70

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

arranty

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Need Help? Call us first for answers

fast.

Call Wagner Spray Tech toll-free if you

have any comments or problems with this product.

This pump is available in a stand model (9140S) and cart models (9146,

9150, 9170 and 9190). All information given for the stand model applies

to the cart models except where indicated.

0507 • Form No. 0516927E

Technical service hours: Monday through Friday, 8:00 am to 4:30 pm Central Time

Models:

Summary of content (28 pages)

PAGE 1
Models: Owner’s manual: Read this manual for complete instructions Table of Contents This pump is available in a stand model (9140S) and cart models (9146, 9150, 9170 and 9190). All information given for the stand model applies to the cart models except where indicated. 1-800-880-0993 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Components and Description . . . . . . . . . . . . . . . .4-5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 2
Important Safety Information • Read all safety information before operating the equipment. Save these instructions To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. HAZARD: EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite.
PAGE 3
Important Safety Information • Read all safety information before operating the equipment. Save these instructions NOTICE HAZARD: GENERAL Can cause severe injury or property damage. THE 9140S, 9146 AND 9150 SERIES UNITS ARE PROVIDED WITH A NON-RESETABLE THERMAL OVERLOAD. THE 9170 AND 9190 SERIES UNITS ARE PROVIDED WITH A REPLACEABLE FUSE. • Always disconnect the motor from the power supply before working on the equipment.
PAGE 4
Components and Description Components The shipping carton for your painting system contains the following: • Suction tube and return tube • Separating Oil • Pump cleaning adapter • Instruction manual • Spray gun with filter • Hose bracket (all cart units) • Spray tip assembly (see chart on next page) • Pail bracket (all cart units) • 25’ (9140S, 9146, 9150) or 50’ (9170, 9190), 1/4” diameter pressure hose Controls and Functions ON/OFF Switch. . . . . . . . . . .
PAGE 5
Components and Description This pump is available in two models: a stand model (9140S) and cart models (9146, 9150 shown below, 9170 and 9190). All information given for the stand model applies to the cart models except where indicated. Important Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions given in this manual applies to all models except where noted.
PAGE 6
Assembly Do not plug in the sprayer until setup is complete. Tools needed for assembly: • Extension cord (refer to Important Electical Information (page 3). • Two adjustable wrenches • 3/16” Allen wrench If you have one of the cart models (9146, 9150, 9170 or 9190), follow these assembly instructions. If you have the model 9140S sprayer, skip to item 4, below. 1. Twist the knobs on either side of the handle counterclockwise to unlock the handle.
PAGE 7
Before you begin - This section contains instructions that will be repeated throughout this manual. Locking the Spray Gun: Always lock the trigger off when attaching the spray tip or when the spray gun is not in use. Model GX-05 and GX-07 Spray Gun Model GX-08 Spray Gun The gun is locked when the trigger lock is at a 90º angle (perpendicular to the trigger in either direction). To lock the gun, turn the trigger lock forward and slightly down until it stops. GX-05 GX-07 Plugging in the Sprayer: 2.
PAGE 8
Purging and Priming the Sprayer All new units are performance-tested at the factory and are shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. If you have already used your pump, some water or solvent used in cleaning may remain in the fluid section. Whether your sprayer is new or if you have already used it, this fluid must be purged and thoroughly cleaned out of the system prior to use. Follow the steps below. 9150, 9170 and 9190 only. 1.
PAGE 9
Purging and Priming the Spray Hose 2. PULL the trigger and aim the spray gun at the side wall of a waste container. If using oil-based materials, the spray gun must be grounded while purging (see warning below). PRIME The spray tip SHOULD NOT be attached to the spray gun when purging the spray hose. SPRAY 1. Unlock the spray gun and turn the PRIME/SPRAY knob to PRIME. Keep hands clear from fluid stream. Ground the gun by holding it against the edge of a metal container while flushing.
PAGE 10
Practice / Spraying Technique NOTE - Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges. 2. When motor shuts off, unlock the spray gun and spray a test area to check the spray pattern. 1. Switch the pump ON (l). Turn the PRIME/SPRAY knob to SPRAY. Turn the pressure control dial to maximum pressure (+). The spray hose should stiffen as paint begins to flow through it. The motor will cycle on and off automatically as the pump needs pressure.
PAGE 11
Spraying Troubleshooting - Unclogging the Spray Tip If the spray pattern becomes distorted or stops completely while the gun is triggered, follow these steps. Do not attempt to unclog or clean the tip with your finger. NOTE - Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide can chip. Gun locked (see page 7) 1. Release the trigger and lock the gun off (see page 7).
PAGE 12
Spraying Troubleshooting - Cleaning the Spray Gun Filter The filter must be cleaned every time you use your sprayer. When using thicker spray materials, the filter might need to be cleaned more often. Spray gun model GX-07 1. Perform Pressure Relief Procedure, page 7. 2a. Model GX-07 - Unscrew the fitting from the bottom of the spray gun using an adjustable wrench, making sure not to lose the spring. Tapered end (filter top) Filter Hole 2b.
PAGE 13
Important Cleaning Notes! Read these notes and warnings before you start to clean your sprayer! • When using latex materials, clean your sprayer and components with water. When using oil-based materials, use mineral spirits. Follow these steps whenever cleaning with mineral spirits: • Always flush spray gun at least one hose length away from spray pump. • Do not use mineral spirits on latex materials, or the mixture will turn into a jelly-like substance which is difficult to remove.
PAGE 14
Cleanup - Latex materials (continued) 6. Turn water supply on. Turn pump ON (l). Water will go into the suction tube and out through the return tube. Let pump run for a few minutes to allow the return tube to be flushed. Leave pump running through steps 7 and 8. PRIME SPRAY 5. Unclip the return tube from the suction tube and place it into the waste container. Turn the PRIME/SPRAY knob to PRIME. 7. Place the original material container next to the waste container.
PAGE 15
Cleanup - Oil-based materials 2. Place a waste container next to the original material container. Aim the spray gun into the side of the original material container and hold the trigger. 1. Lock the gun and remove spray tip assembly. Submerge suction set into a bucket with appropriate cleaning solution. Hold trigger Waste container Original material container Containers should be touching Bucket with cleaning solution • Hold trigger • Turn pump ON (l) • Turn PRIME/SPRAY knob to SPRAY 3.
PAGE 16
Cleanup - Cleaning the Suction Set 2. Remove the suction hose and return tube and clean it using the appropriate cleaning solution. You should also wipe the threads of the inlet nut (a) and remove and clean the inlet filter of the suction tube. 1. Lock the gun and turn the pump OFF (O). GX-05 GX-07 O (a) GX-08 4. Submerge the suction set into a bucket of NEW cleaning solution. 5. Turn the PRIME/SPRAY knob to PRIME.
PAGE 17
Cleanup - Cleaning the Spray Gun Components 1. Make sure the pump is switched OFF (O). Make sure the PRIME/SPRAY knob is turned to PRIME. Unplug the sprayer. 2. Remove spray gun from the paint hose using adjustable wrenches. PRIME SPRAY O 3. Remove filter from spray gun (refer to Cleaning the Spray Gun Filter, page 12). GX-07 4. Remove spray tip (a) from spray guard assembly. Clean spray tip with a soft-bristled brush and the appropriate cleaning solution.
PAGE 18
Short-Term Storage (up to 16 hours) Follow these steps when using latex materials only. If using materials that are oil-based, follow the Cleanup - Oil-based materials and Long-Term Storage steps. Shutdown 1. Lock the spray gun off. GX-05 GX-07 2. Turn the PRIME/SPRAY knob to PRIME. Switch the pump OFF (O). Unplug the sprayer. 3. Pour 1/2 cup water slowly on the top of the paint to prevent the paint from drying. Wrap the spray gun assembly in a damp cloth and place it in a plastic bag.
PAGE 19
Long-Term Storage Follow these instructions only after all cleanup steps have been performed. 1. Fill a cup or other container with separating oil (approximately 2 ounces) supplied with the unit and submerge the inlet valve into the oil. Light household oil can be substituted. 2. Place a rag over the spray hose port, and turn the switch ON (l). When the oil has been sucked from the cup, turn the pump OFF (O). Separating oil 3.
PAGE 20
Cleaning the Inlet Valve Cleaning or servicing the inlet valve may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps. 2. Unscrew the inlet valve assembly (a) from the sprayer. Visually inspect the inside and outside of the inlet valve assembly. Clean any paint residue with the appropriate cleaning solution. 1. Remove the suction set. (a) 3. Lubricate the O-ring on the inlet valve (b).
PAGE 21
Fluid Section Seal Replacement Instructions Kit Part Number 0512228A (9140S, 9146, 9150) Kit Part Number 0516725 (9170, 9190) Always wear protective eye wear while servicing the pump. Be sure to follow the Pressure Relief Procedure (page 7) when shutting the unit down for any purpose, including servicing or adjusting. After performing the Pressure Relief Procedure, be sure to unplug the unit before servicing or adjusting. Area must be free of solvents and paint fumes. Disassembly of the Fluid Section 1.
PAGE 22
Troubleshooting / Maintenance Problem Cause A. The sprayer does not start. Solution 1. The sprayer is not plugged in. 2. The ON/OFF switch is set to OFF. 3. The sprayer was turned off while still under pressure. 4. No voltage is coming from the wall plug. 5. The extension cord is damaged or has too low a capacity. 6. A fuse is blown in the sprayer. 7. There is a problem with the motor. B. The sprayer starts but does not draw in paint when the PRIME/SPRAY knob is set to PRIME. 1.
PAGE 23
Parts List • Liste de pièces • Lista de piezas 3 1 5 6 1 2 2 3 4 5 4 6 English English Model GX-05 spray gun Model GX-07 spray gun Item 1 2 3 4 5 6 Item 1 Part # 0501011 0501415 0516115 0515220 0515332 0515329 Description Quantity Guard Assembly ...................................1 Tip, 415 .................................................1 Complete gun assembly .......................1 Filter (yellow) ........................................1 Seal...........................................
PAGE 24
Parts List • Liste de pièces • Lista de piezas English 8 7 6 5 4 3 Model GX-08 spray gun 9 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 11 12 13 2 14 15 1 16 17 18 Part # 0501517 0501011 0296404 0296270 0296230 0296285 580-513 0296228 9910201 0296222 580-025 580-512 0515252 0296289 0296342 0296343 9970123 0296301 Français Description Quantity Tip, 517 ......................................................1 Guard assembly.........................................1 Diffuser, 7/8" ............
PAGE 25
Parts List • Liste de pièces • Lista de piezas 6 5 1 2 7 3 4 Español English Juego de succión Suction set Item 1 2 3 4 5 6 7 Part # 0516197 0516198 0512371 0512389 0512390 0516697 0327226 9885553 0515146 Article Pieza# 1 0516197 0516198 Description Quantity Suction set (9140S) ..............................1 Suction set (all cart models) .................1 Return tube (9140S) .............................1 Return tube (all cart models) ................1 Clip........................................
PAGE 26
Parts List • Liste de pièces • Lista de piezas 3 4 5 1 7 6 8 9 2 11 10 English Item Part # 1 0512336 2 9885546 3 0516516 0516517 4 9805228 5 0516581 6 0512355 7 0516287 0516288 0516289 8 0278369 0278370 0278373 9890113 9 9890104 10 0516498 0516505 11 Français Description Quantity Stand assembly (9140S) . . . . . . . . . . . . . .1 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Hose bracket (9146, 9150, 9170) . . . . . . .1 Hose bracket (9190) . . . . . . . . . . . . . . . . .
PAGE 27
Accessories • Accessoires • Accesorios 0279976 0512134W 0501411 0501413 0501415 0501417 0501419 0501515 0501517 0501519 0093930 0156113 English Part # 0516913 0154830 0270192 0291000 0279667 0088154 0508910 0508914 0515262 0152308 0155208 0512181 0512180 0516115 0512182N 0501011 0279974 0279976 0512134W 0501411 0501413 0501415 0501417 0501419 0501515 0501517 0501519 0093930 0156113 0154919 0154675 0154842 0154918 0279109L Description Separating Oil Hose, Whip End, 5’ x 3/16” Hose, Wireless, 25’ x 1/4" Hos
PAGE 28
Warranty • Garantié • Garantia LIMITED WARRANTY AIRLESS PAINT SPRAY EQUIPMENT This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase. This warranty does not cover damage resulting from improper use, accidents, user's negligence or normal wear.